NHTSA ID Number: 10154208
Manufacturer Communication Number: QN-06-1199
TSB/Document Date: 2019-03-11
Summary
Installation for Vanquish Zagato Shooting Brake
ASTON MARTIN
CLIENT SERVICES
QUARANTINE NOTICE
Reference number:
QN-06-1199
Issued: 12 December, 2018
Subject:
Installation of Updated Parts for Vanquish Zagato Shooting Brake
Model(s):
Vanquish Zagato Shooting Brake
VIN Range:
Refer to the separately published list of affected Vehicle Identification Numbers (VINs)
Applicable to:
All Dealers
Distribute to:
After Sales Manager
Executive Manager
Service Manager
Sales Manager
Warranty Staff
Technician(s)
Parts Staff
Reason for this Quarantine Notice
Some early Vanquish Zagato Shooting Brake vehicles were built with parts that have since been updated. These new
parts will be supplied with the vehicle when it is delivered to your dealership. This document gives instructions on how to
replace these early design components with the updated parts.
This document contains the parts that follow:
Part A – Replace the Bracket
Part B - Front Lower Gurney
Part C - Front Air Dam
Part D - Rear Aero Fences
All parts of this document must be completed on every vehicle in the VIN list.
12 December, 2018
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QUARANTINE NOTICE
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Workshop Procedure
Part A – Replace the Bracket for the Park Brake Cable
1. Raise the vehicle and make it safe
2. Visually inspect the bracket for the park brake cable.
If the bracket is the same as Figure 1, do steps
3 thru 15 to replace the bracket.
If the bracket is the same as Figure 2, no
additional work is necessary. Go to Part B.
Note: The updated bracket has additional
reinforcement where the cables are installed.
Figure 1
Figure 2
3. Remove the right side rear wheel and tyre (refer to Workshop Manual procedure 04.04.EC).
4. Release the park brake cable eyelet from the park
brake caliper lever (refer to Figure 3).
Figure 3
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QUARANTINE NOTICE
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5. Use the special tool to compress the ring clip on the
park brake cable (refer to Figure 4).
Figure 4
6. Release the park brake cable from the park brake
bracket (refer to Figure 5).
Figure 5
7. Use the special tool to compress the ring clip on the
park brake cable (refer to Figure 6).
Figure 6
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8. Release the park brake cable from the park brake
bracket (refer to Figure 7).
Figure 7
9. Remove the three bolts that attach the park brake
bracket to the rear subframe (refer to Figure 8).
Figure 8
10 Remove the park brake bracket (refer to Figure 9).
Figure 9
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11 Put the new park brake bracket into position (refer to
Figure 10).
Figure 10
12 Install and torque the three bolts that attach the park
brake bracket to the rear subframe to 22 Nm (refer to
Figure 11).
Figure 11
13 Install the park brake cable into the park brake
bracket (refer to Figure 12).
Figure 12
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QUARANTINE NOTICE
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14 Install the park brake cable into the park brake
bracket (refer to Figure 13).
Figure 13
15 Connect the park brake cable to the lever for the park
brake caliper (refer to Figure 14).
Figure 14
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QUARANTINE NOTICE
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Part B - Front Lower Gurney
16 Visually inspect the front of the undertray.
If the front lower gurney is installed, do steps
17 thru 20.
If the front lower gurney is not installed, go to
Part C.
Figure 15
17 Remove the six screws that attach the front lower
gurney to the front bumper cover (refer to Figure 16).
Figure 16
18 Remove and discard the front lower gurney (refer to
Figure 17).
Figure 17
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19 Install and torque the four screws for the front
bumper cover to 5 Nm (refer to Figure 18).
Figure 18
20 Install and torque the two screws for the front bumper
cover to 5 Nm (refer to Figure 19).
Figure 19
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Part C - Front Air Dam
21 Visually inspect the air dam on the front undertray.
If the air dam is the same as Figure 20 it must
be replaced. Do steps 22 thru 25.
If the air dam is the same as Figure 21, no
additional work is necessary. Go to step 27.
Figure 20 (40mm height)
Figure 21 (60mm height)
22 Remove the three screws that attach the air dam to
the front undertray (refer to Figure 22).
Figure 22
23 Remove and discard the air dam (refer to Figure 23).
Figure 23
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24 Put the new air dam into position (refer to Figure 24).
Figure 24
25 Install and torque the three screws that attach the air
dam to the front undertray to 9 Nm (refer to
Figure 25).
Figure 25
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Part D - Rear Aero Fences
26 Visually inspect the aero fences in front of the rear
wheels.
If the aero fence is the same as Figure 26 it
must be replaced. Do steps 27 thru 34.
If the air dam is the same as Figure 27, no
additional work is necessary. Go to step 35.
Note: The updated aero fence is larger near where
the nut is installed.
Figure 26
Figure 27
27 Remove the nut that attaches the right side aero fence
to the vehicle body (refer to Figure 28).
Figure 28
28 Remove the two screws that attaches the right side
aero fence to the vehicle body (refer to Figure 29).
Figure 29
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29 Remove and discard the right side aero fence (refer to
Figure 30).
Figure 30
30 Put the new right side aero fence into position (refer
to Figure 31).
Figure 31
31 Install and torque the screw that attaches the right
side aero fence to the vehicle body to 5 Nm (refer to
Figure 32).
Figure 32
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32 Install and torque the screw that attaches the right
side aero fence to the vehicle body to 9 Nm (refer to
Figure 33).
Figure 33
33 Install and torque the nut that attaches the ride side
aero fence to the vehicle body to 5 Nm (refer to
Figure 34).
Note: Install a new square washer
Figure 34
34 Do steps 27 thru 33 for the left side of the vehicle.
35 If the wheel was removed in step 3:
Install the right side rear wheel and tyre (refer to Workshop Manual procedure 04.04.EC).
If the wheel was not removed from the vehicle:
Lower the vehicle.
12 December, 2018
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QUARANTINE NOTICE
QN-06-1199
Part Data
Description
Part Number
Quantity
KD3M-3962-AC
1
Front Air dam
KD3M-18C466-AB
1
Aero Fence Rear Left Side
KD3M-642B32-AB
1
Aero Fence Rear Right Side
KD3M-642B33-AB
1
8G43-4999-AA
2
Park Brake Shuttle Bracket
Rectangular Washer
Note: The necessary parts will be supplied with each affected vehicle. If there are parts not supplied with the vehicle
from the above list and are needed to complete this Quarantine Notice, please contact Kevin Thorne
([email protected]).
Warranty Data
Procedure and Labour Time
Description
Labour Time
Install updated parts to Vanquish Zagato Shooting Brake
0.5 Hours
If you have any questions related to this Quarantine Notice, please contact: Aston Martin
Technical
Services on: +44 (0) 1926 644720, email: [email protected],
or contact your After Sales Manager.
The English version of this Quarantine Notice is written in
Simplified Technical English to ASD-STE100™.
12 December, 2018
Page 14 of 14
- Mixes well with conventional fluids
- Low-moisture formula provides excellent vapor lock...
- Ideal for hydraulic and disc brakes
- Provides an extra margin of safety in extreme braking...
- Mix of polyglycol ethers ensures hot brake-system operation...
- Excellent for ABS
, disc and drum brake systems - Delivers braking power when needed by avoiding a spongy...
- Both wet and dry boiling points exceed the minimum...
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TSB/Document ID: QN-06-1199
Replacement Service Bulletin Number:
MFR Communication Date: 2018-12-12
MFR Internal Campaign ID/Software Version:
Communication Type: Service Bulletin/Repair Instructions
NHTSA Components: SERVICE BRAKES
MFR Component System:
MFR Component Subsystem:
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