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NHTSA ID Number: 10154097

Manufacturer Communication Number: V401801-2053205

TSB/Document Date: 2019-03-04


Summary

Diagnosis and correction for front suspension strut noise.


Technical Bulletin
Model(s)

Year

Eng. Code

Trans. Code

VIN Range From

VIN Range To

Atlas

2018-2019

All

All

CA_JC000001

CA_KC519448

Condition
40 18 01 December 18, 2018 2053205/1
Front Suspension Strut Noise
Customer states there is a noise from the front suspension while driving at slow speeds over bumps.

Technical Background
Original dust boot design is too long, causing contact with the bump stop and creating a noise.

Production Solution
Improved shorter dust boot, implemented with VIN: CA_KC519449.

Service
Diagnostic Procedure:
1. Watch both attached videos (“howtoproducenoise” and “checkdustbootbellowmovement”).
Note:
The dust boots (bellows) should move/rotate freely similar to the movement found in the video.
2. If the noise is duplicated like in the video, check the dust boots (bellows) for movement.
3. If the dust boots (bellows) make noise or do NOT move and rotate freely like in the video, replace both dust
boots (bellows).
Note:
The wheel bearing must not be under load when the drive axle threaded connection on the wheel side is loose.
If the wheel bearings are under the load of the vehicle weight, the wheel bearing will be damaged. This reduces
the service life of the wheel bearings.

Page 1 of 4
© 2018 VolkswageneBay logo Group of America, Inc.
All rights reserved. Information contained in this document is based on the latest information available at the time of printing and is subject to the copyright and other
intellectual property rights of VolkswageneBay logo Group of America, Inc., its affiliated companies and its licensors. All rights are reserved to make changes at any time without notice.
No part of this document may be reproduced, stored in a retrieval system, or transmitted in any form or by any means, electronic, mechanical, photocopying, recording, or
otherwise, nor may these materials be modified or reposted to other sites, without the prior expressed written permission of the publisher.

Technical Bulletin
Warranty
To determine if this procedure is covered under Warranty, always refer to the Warranty Policies and
Procedures Manual 1)
Model(s)

Year(s)

Eng. Code(s)

Trans.
Code(s)

VIN Range
From

VIN Range To

Atlas

2018-2019

All

All

CA_JC000001

CA_KC519448

SAGA Coding
Claim Type:

Use applicable Claim Type 1)
Damage

Service Number:

HST

Damage Location (Depends on Service
No.)

--

Use applicable when indicated in Elsa (L/R)

Code
4091

0020

Parts Manufacturer

Atlas

Labor Operation 3) : Remove and Install Front
Wheels

WWO 2)

44052000 = 30 TU

Labor Operation 3) : Remove and Install Front Struts 40852050 = 150 TU
Labor Operation 3) : Remove and Install Dust Boot
(Bellow)

40912050 = 60 TU

Causal Part: Dust Boot (Bellow)

3QF413175
Diagnostic Time 4)

GFF Time expenditure

01500000 = Actual GFF print out

NO

Road Test

01210002 = 10 TU

YES

01210004 = 10 TU
Technical Diagnosis

01320000 = 30 TU max.

YES

Claim Comment: Input “As per Technical Bulletin 2053205” in comment section of Warranty Claim.
1)

Vehicle may be outside any Warranty in which case this Technical Bulletin is informational only
Page 2 of 4

© 2018 VolkswageneBay logo Group of America, Inc.
All rights reserved. Information contained in this document is based on the latest information available at the time of printing and is subject to the copyright and other
intellectual property rights of VolkswageneBay logo Group of America, Inc., its affiliated companies and its licensors. All rights are reserved to make changes at any time without notice.
No part of this document may be reproduced, stored in a retrieval system, or transmitted in any form or by any means, electronic, mechanical, photocopying, recording, or
otherwise, nor may these materials be modified or reposted to other sites, without the prior expressed written permission of the publisher.

Technical Bulletin
2)

Code per warranty vendor code policy.

3)

Labor Time Units (TUs) are subject to change with ELSA updates.

4)

Documentation required per Warranty Policies and Procedures Manual.

Required Parts and Tools
Tool Description

Tool No:

Spreader Tool

-3424-

Torque Wrench 1332 40-200Nm

-VAG1332-

Engine and Gearbox Jack

-VAS6931-

Drive Shaft Remover

-T10520-

Socket AF 24 mm

-T10361A-

Digital Torque Wrench

-VAG1756A-

Shock Absorber Set

-T10001-

Torque Wrench 1332 Insert - Ring Wrench - 21mm

-VAG1332/7-

Spring Compressor Kit

-VAG1752-

Commercially Available Ratchet

N/A

Engine/Gearbox Jack Adapter - Wheel Hub Support

-T10149-

Part No:

Part Description

Quantity

3QF413175*

Bellow

2

N91021601

Shouldered Hex. Nut

2

N0150816

Nuts - Coupling Rod

2

N91233201

Nuts - Ball joint

6

N10106402

Nut - Shock absorber to wheel
bearing housing

2

Page 3 of 4
© 2018 VolkswageneBay logo Group of America, Inc.
All rights reserved. Information contained in this document is based on the latest information available at the time of printing and is subject to the copyright and other
intellectual property rights of VolkswageneBay logo Group of America, Inc., its affiliated companies and its licensors. All rights are reserved to make changes at any time without notice.
No part of this document may be reproduced, stored in a retrieval system, or transmitted in any form or by any means, electronic, mechanical, photocopying, recording, or
otherwise, nor may these materials be modified or reposted to other sites, without the prior expressed written permission of the publisher.

Technical Bulletin
N90954802

Bolt - Shock absorber to wheel
bearing housing

2

WHT005437

Bolt - Drive Axle Bolt

2

N91246401

Bolts - Upper shock mount tower

6

Additional Information
All part and service references provided in this Technical Bulletin are subject to change and/or removal.
Always check with your Parts Dept. and Repair Manuals for the latest information.
Document Control Revision Table
Instance Number

Published Date

Version Number

Reason For Update

2053205/1

12/18/18

V401801

Original publication.

Page 4 of 4
© 2018 VolkswageneBay logo Group of America, Inc.
All rights reserved. Information contained in this document is based on the latest information available at the time of printing and is subject to the copyright and other
intellectual property rights of VolkswageneBay logo Group of America, Inc., its affiliated companies and its licensors. All rights are reserved to make changes at any time without notice.
No part of this document may be reproduced, stored in a retrieval system, or transmitted in any form or by any means, electronic, mechanical, photocopying, recording, or
otherwise, nor may these materials be modified or reposted to other sites, without the prior expressed written permission of the publisher.

1

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TSB/Document ID: V401801-2053205

Replacement Service Bulletin Number:

MFR Communication Date: 2018-12-18

MFR Internal Campaign ID/Software Version:

Communication Type: Service Bulletin/Repair Instructions

NHTSA Components: SUSPENSION

MFR Component System:

MFR Component Subsystem:


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