NHTSA ID Number: 10153671
Manufacturer Communication Number: IK1201428
TSB/Document Date: 2019-02-25
Summary
P/N 1885394C1 - BCS Vac. Line/Harness - Temporary Parts Solution
IK1201428 - 1885394C1 - BCS Vac. Line/Harness Temporary Parts Solution
Page 1 of 6
Countries:
CANADA, UNITED STATES
Availability:
ISIS, Bus ISIS, FleetISIS, NotSIR Revision:
Document ID: IK1201428
Major System:
ENGINES
Created:
3
12/5/2018
Current Language: English
Last Modified: 12/12/2018
Other Languages: NONE
Author:
Viewed:
Erik Wass
2038
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Title : 1885394C1 - BCS Vac. Line/Harness Temporary Parts Solution
Applies To : 2010 MXDT/9/10, 2013 MXDT/9/10, 2014 N9/10
CHANGE LOG
Please refer to the change log text box below for recent changes to this article:
12/12/2018 - No changes, republished for feedback purposes
12/10/2018 - Corrected error in figure 1 title
12/06/2018 - Initial Article Release
DESCRIPTION
This document will guide the user through replacing the boost control solenoid vacuum line harness (p/n 1885394C1) with
locally sourced parts, until the OEM part shortage is resolved.
SYMPTOM(s)
- Check engine light
Diagnostic Trouble Code(s) & Dashboard Indicator Light(s):
DTC/Light
SPN 1209 FMI 0 FCAP
SPN 102 FMI 16 FCAP
Description
Exh. Back Pressure Too High
(Above Desired)
Intake Man. Pressure Too High
(Overboost)
Customer Observations or Concerns:
- Check Engine Light
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IK1201428 - 1885394C1 - BCS Vac. Line/Harness Temporary Parts Solution
Page 2 of 6
SPECIAL TOOL(s) / SOFTWARE
NOT APPLICABLE
Tool Description
Tool Number
Comments
Instructions
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
SERVICE PARTS INFORMATION
NOTE: THE BELOW PARTS WERE SOURCED FROM AUTOZONE. USE YOUR DISCRETION FOR ANY LOCAL PARTS
STORE, AS LONG AS TUBING SPECS. ARE EQUIVALENT.
Kit Description
Part Number
Quantity
Required
Notes
Armor Mark Universal Radiator/Heater
Hose
AutoZone: 50211
3 ft.
.219" I.D. / .469" O.D.
Medium Size Zip Ties
N/A
4 Ties
Use discretion when necessary. Size
availability may vary by store.
DIAGNOSTIC STEP(s)
NOT APPLICABLE
REPAIR STEP(s)
REMOVAL PROCEDURE:
1. Install Wheel Chocks
2. Obtain Service Information
3. Obtain Service Part(s)
4. Obtain Service Tool(s)
5. Open Hood
6. Remove Fender, Inner Panel /Passenger (right) Side
7. Disconnect Connector Plug /MAF Sensor from Air Inlet Duct
8. Remove Hose /Air Compressor Inlet from Air Inlet Duct/Position Spring Clamp to Rear of Hose
9. Loosen Nut /Clamp Nuts/Remove Air Inlet Duct from Air Filter Housing/LP Turbo Air Inlet Duct
10. Cut Tie Strap, Wiring /(3)/Remove HPCAC Hose Pipe/Loosen Clamp Nuts (2)
11. Remove Connector /Dump line from LP Turbo Air Inlet Duct Fitting (Long Line)
12. Remove Line Assembly /Dump from Rear of Boost Control Solenoid Fitting
13. Remove Connector /Turbocharger Wastegate Actuator from Wastegate Actuator Fitting (Short Line)
14. Remove Line Assembly /Wastegate Actuator from Side of Boost Control Solenoid Fitting/Remove Boost Control Solenoid
Harness
INSTALLATION PROCEDURE:
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IK1201428 - 1885394C1 - BCS Vac. Line/Harness Temporary Parts Solution
Page 3 of 6
NOTE: LENGTHS CALLED OUT BELOW MAY DIFFER FOR CLEARANCE PURPOSES, VARYING BY
APPLICATION. USE DISCRETION FOR CLEARANCE AND TO ENSURE NO KINKS FORM IN THE LINES,
ONCE REMAINING/SURROUNDING COMPONENTS ARE REASSEMBLED. DO NOT TIGHTEN ZIP TIES
UNTIL LINES ARE ORIENTED PROPERLY.
1. Cut one piece of tubing at 13 inches
2. Cut one piece of tubing at 12 inches
3. Connect the 13 inch piece to the wastegate actuator nipple and the boost control solenoid nipple that is facing outward and to
the right side of the engine (see figure #1).
Figure #1: 13" Tubing Piece Connected
4. Connect the 12 inch piece to the nipple on the plastic intake elbow and to the boost control solenoid nipple facing downwards
(see figure #2).
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IK1201428 - 1885394C1 - BCS Vac. Line/Harness Temporary Parts Solution
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Figure #2: 12" Tubing Piece Connected
5. Route the 12 inch piece underneath the 13 inch piece, to reduce chance of kinking. Apply zip ties at the connections and cut
off excess (see figure #3).
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IK1201428 - 1885394C1 - BCS Vac. Line/Harness Temporary Parts Solution
Page 5 of 6
Figure #3: Final Routing and Clipping
6. Install Pipe, Charge Air Cooler /HPCAC Hose Pipe/Tighten Spring Clamp Nuts Securely
7. Install Tie Strap, Wiring /Holding Hoses to HPCAC
8. Install Air Intake Duct /to Air Filter Housing/LP Turbo Air Inlet Duct/Tighten Securely
9.Install Air Compressor Inlet Hose /to Air Inlet Duct/Reposition Hose Clamp
10. Connect Sensor, Mass Air Flow (MAF) /Sensor Connector
11. Install Fender, Inner Panel /Passenger (Right) Side
12. Close Hood
13. Tag Service Part(s) /for Return
14. Return Service Tool(s)
15. Remove Wheel Chocks
WARRANTY INFORMATION
Warranty Claim Coding:
Refer to the Warranty Coding Manual for Group and Noun Codes.
Standard Repair Time(s):
Refer to the SRT Manual for Repair Times. NOTE: Apply the existing labor code for "Boost Control Solenoid Dump and Wastegate Actuator Line,
Replace".
OTHER RESOURCES
Master Service Information Site
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Copyright © 2019 Navistar
, Inc.
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TSB/Document ID: IK1201428
Replacement Service Bulletin Number:
MFR Communication Date: 2018-12-12
MFR Internal Campaign ID/Software Version:
Communication Type: Service Bulletin/Repair Instructions
NHTSA Components: EQUIPMENT
MFR Component System:
MFR Component Subsystem:
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