NHTSA ID Number: 10153355
Manufacturer Communication Number: IS-19906
TSB/Document Date: 2019-02-19
Summary
This instruction sheet explains how to perform alternator conversion, from Bosch
to Delco Remy, on X3 vehicles equipped with EFD
Instruction Sheet
IS-19906
BOSCH TO DELCO REMY ALTERNATOR INSTALLATION, X3-45 WITH
ELECTRIC FAN DRIVE
MATERIAL
Order Main Kit IS19906, which contains
Part No.
Description
Qty
0610086
Alternator Mechanical Kit, Right
1
0610087
Alternator Mechanical Kit, Left
1
0610091
Adaptation Kit, Right, X3-45
1
0610107
Adaptation Kit, Left, X3-45
0610108
Boost Regulator Kit, EFD
IS-19906
Instruction Sheet
FI-19906
Feuille d’instructions
,
1
n3
n
sio
Ja
r
ve
ry
na
i
m
eli Description
0610086 Alternator Mechanical Kit, Right
Part No.
9
Pr
1
20
1
1
1
1
Qty
560720
Alternator Remy 55SI 24V-250A PadMount
1
069892
Pulley 8PK, 83 DOB
1
069894
Bracket, Alternator Remy
1
506065
Belt Poly V 8PK1435 EPDM QT+Aramide
2
5001308
SCR CAP HEXF N500 M10-1.5X40 G10.9
4
5002091
SCR CAP HEXF N500 M10-1.5X120 G10.9
4
5001137
WSH FL SS .203X.438X.06 (M5,#10)
2
5001180
NUT HEX NYRT SS 10-24
2
500411
WSH FL SS .260X.697X.05 (M6,1/4)
1
5001341
WSH FL SS 8.4X17X1.6 (M8,5/16)
1
Writer: fl
IS-19906
Page 2 / 45
500685
NUT HEX NYRT 5/16-18 SS
1
0610087 Alternator Mechanical Kit, Left
Part No.
Description
Qty
560720
Alternator Remy 55SI 24V-250A PadMount
1
069893
Pulley 10PK, 69 DOB
1
010090
LH alternator engine support
1
069890
Bracket, Alternator Remy LH lower
1
069891
Bracket, Alternator Remy LH upper
061502
Cable support transition
n
v
io
s
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Ja
,
31
010111
Decal, M4 Mot Belts FES
506067
Belt Poly V 10PK1703
inEPDM QT+ Aramide *1
im
rel
ary
19
1
20
1
1
2
P
5001308
SCR CAP HEXF N500 M10-1.5X40 G10.9
4
5002091
SCR CAP HEXF N500 M10-1.5X120 G10.9
4
5001137
WSH FL SS .203X.438X.06 (M5,#10)
2
5001180
NUT HEX NYRT SS 10-24
2
500411
WSH FL SS .260X.697X.05 (M6,1/4)
1
5001341
WSH FL SS 8.4X17X1.6 (M8,5/16)
1
500685
NUT HEX NYRT 5/16-18 SS
1
504379
RIVET POP DOME OE 3/16x1/4 SS
6
0610037
Control wiring harness LH alternator
1
0610035
Ground cable LH alternator
1
0610091 Adaptation Kit, Right, X345
Part No.
Writer: fl
Description
Qty
IS-19906
Page 3 / 45
1
450580
BRACE, AC COMPRESSOR
5000360
STUD, M10-1.5X52 N500
1
N55439-02
RING TERMINAL 5MM / 16-14 / INSULATED
N33509-06
Shrink tubing
2
12”
0610030
Power cable RH alternator X345
1
0610034
Ground cable RH alternator
1
0610107 Adaptation Kit, Left, X345
Part No.
0610031
Description
Qty
Power cable LH alternator X345
1
9
0610108 Boost Regulator Kit, EFD
Part No.
0610001
,
Description
Support Boost Regulator
v
ary
n
sio
1
n3
1
20
Ja
Qty
1
er
560629
Boost Regulator
5001975
SCR TC BDG PH SS410 Z050 10-24X3/8
4
5001137
WSH FL SS .203X.438X.06 (M5,#10)
3
0610042
Boost regulator harness
1
0610036
Control wiring harness RH alternator
1
n
mi
i
l
e
Pr
1
Other parts not provided in the kit; shop supplies
Part No.
Description
Qty
504016
CABLE TIE, 5/16" X 14"1/2
A/R
507664
CABLE TIE, DOUBLE LOOP
A/R
509491
CABLE TIE, WIDE 13MM x 383MM
A/R
504637
CABLE TIE / 3/16" x 13"
A/R
684013
COLOR GUARD RUBBER COATING, 14.5 OZ CAN
A/R
Writer: fl
IS-19906
Page 4 / 45
680038
LOCTITE 243, BLUE,50ml
A/R
680100
LOCTITE 271, RED, 250ml
A/R
Brake cleaner
A/R
-
9
,
1
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1
20
Ja
er
in
im
rel
P
Writer: fl
IS-19906
Page 5 / 45
TOOLS
15/16”
THIN
CROWFOOT
WALL
ADAPTER.
060088 CLUTCH EXTRACTOR
Extractor tool Prevost 682256
VECR
Deutsch extractor
682321 C397
Extractor tool Prevost 568103
IOEB
RATCHET AND SOCKET SET
– METRIC
HEX BIT
METRIC
SET
METRIC OPEN END WRENCH
SET
SOFT FACED HAMMER
–
9
5
1 /8 OPEN END WRENCH
v
ary
VOLTMETER / MULTIMETER
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½ SQUARE DRIVE BREAKER
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TSB/Document ID: IS-19906
Replacement Service Bulletin Number:
MFR Communication Date: 2019-01-31
MFR Internal Campaign ID/Software Version:
Communication Type: Service Bulletin/Repair Instructions
NHTSA Components: ELECTRICAL SYSTEM
MFR Component System:
MFR Component Subsystem:
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