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NHTSA ID Number: 10153353

Manufacturer Communication Number: IS-19900

TSB/Document Date: 2019-02-19


Summary

This instruction sheet explains how to convert H3 SERIES US10 vehicles equipped with BoscheBay logo Alternators to electric fan drive (EFD) cooling system


Instruction Sheet

IS-19900

ELECTRIC FAN DRIVE COOLING SYSTEM CONVERSION WITH BOSCHeBay logo
ALTERNATOR - H3 SERIES US10 COOLING SYSTEM
REVISION :

THIS DOCUMENT SUPERSEDES PREVIOUS VERSION.

NONE

MATERIAL
Kit IS19900 “H3 US10 electric fan drive retrofit with BoscheBay logo alternator” contains the following
parts:

Qty

Part No.

DESCRIPTION

050195

FAN SUPPORT PANEL

A1

1

050200

UPPER SHROUD TRANSITION

A6

1

050201

LEFT SHROUD TRANSITION

A7

1

050202

RIGHT SHROUD TRANSITION

A8

1

050203

LOWER SHROUD TRANSITION

A9

1

050204

UPPER LEFT SHROUD PANEL H3 US10+

A11

1

050229

ELECTRICAL CONNECTOR COVER

A15

1

050206

UPPER RIGHT SHROUD PANEL H3 US10+

A12

1

050213

LOWER SHROUD PANEL H3 US10+

A14

1

050208

LH SIDE SHROUD PANEL H3 US10+

A10

1

050255

RH SIDE SHROUD PANEL & WURTH BOX SUPPORT
H3 US10+

A13

1

Writer:

EL

IS-19900
Page 2 / 71

012349

IDLER PULLEY

Mechanical

1

012941

PULLEY, DRIVE

Mechanical

1

012942

L.H. ENGINE MOUNT

Mechanical

1

012943

SUPPORT, IDLER + TENSIONER

Mechanical

1

453076

CAP, DUST

Mechanical

1

506026

1x BELT, DRIVE POLY V 10PK1695

Mechanical

2

Mechanical

1

1x BELT, DRIVE POLY V 10PK1695 (for your spare kit)

510991

Writer: EL

TENSIONER, BELT

IS-19900
Page 3 / 71

564593

BOSCHeBay logo HD10PLBH ALTERNATOR 28V-150AMP J180

Mechanical

1

0600265

PULLEY, ALTERNATOR 10PK, 73 DOB

Mechanical

1

050286

CAC INLET PIPE H3 US10+

Pipe

1

050406

CAC OUTLET PIPE H3 US10+

Pipe

1

050414

RADIATOR INLET COOLANT PIPE H3 US10+

Pipe

1

050288

RADIATOR OUTLET PIPE H3 US10+

Pipe

1

501027

FITTING, SAE 45º #4FL-Mx1/4NPT-M BR

Fitting

1

501308

ADAPTER / PIPE FITTING / 1/4NPT-Fx1/4NPT-M BR

Fitting

1

501329

ELBOW 45º / PIPE FITTING / 1/4NPT-Mx1/4NPT-F BR

Fitting

1

501332

ELBOW 90º / PIPE FITTING / 1/4NPT-Mx1/4NPT-F BR

Fitting

1

052366

HOSE 3/8 ID X 61 in LONG

hose

1

20550690

HOSE, FLEXIBLE - CHARGE AIR

Hose

2

Hose

1

Location: turbo outlet & engine intake

531469

HOSE, FLEXIBLE - CHARGE AIR
Location: CAC outlet

Writer: EL

IS-19900
Page 4 / 71

531471

HOSE, FLEXIBLE - CHARGE AIR

Hose

1

Hose

1

Hose

3

Clamps

8

Clamps

4

Clamps

16

Clamps

4

Location: CAC inlet

052889

HOSE, SILICONE 2 1/2" ID
Location : coolant pipes

053617

HOSE, SILICONE
Location : coolant pipes

21490616

CLAMPS, SPRING LOAD - CHARGE AIR
Location: CAC outlet & inlet

21490630

CLAMP, SPRING LOAD - CHARGE AIR
Location: turbo outlet & engine intake

992089

HOSE CLAMP CT CAILLAU 60mm-80mm
Location : coolant pipes

992081

HOSE CLAMP CT CAILLAU 12-22
Location : coolant filter

21185073

MOUNT, ANTI-VIBRATION

Support
/bracket

1

050305

BRACKET, RADIATOR INLET PIPE

Support
/bracket

1

050265

COOLANT FILTER SUPPORT H3

Support
/bracket

1

Writer: EL

IS-19900
Page 5 / 71

050266

ALTERNATOR BATTERY CABLE SUPPORT

Support
/bracket

1

050303

ALTERNATOR TELLTALE BRACKET

Support
/bracket

1

050214

UPPER RADIATOR SUPPORT H3

Support
/bracket

1

060102

ALTERNATOR BRACKET, LOWER

Support
/bracket

1

010060

DECAL, BELT ROUTING

Misc.

1

069205

DECAL, WARNING

Misc.

2

391028

INSERT, ALTERNATOR TELLTALE

Misc.

1

506025

RUBBER EXTRUSION, BLACK

Misc.

8 ft

060297

STUD ADAPTER, ALTERNATOR M/F-M8

Misc.

1

380360

GROUND STUD

Misc.

1

506040

TAPE, ADHESIVE AD1 EPDM CC GY 5/16"X3/4"X25'

Misc.

1

562113

TELLTALE LIGHT MODULE

Misc.

1

21937327

FILTER, COOLANT

Misc.

1

Writer: EL

IS-19900
Page 6 / 71

Electrical

1

CONNECTOR HOUSING, PED WEATHER-PACK 4
WIRES

Electrical

1

561783

CAVITY PLUG, CONNECTOR

Electrical

4

22722850

I/O-B MULTIPLEX MODULE

Electrical

1

23499009_EFD

MCM, PROGRAMMED

Electrical

1

563593

CONNECTOR, WITH END-OF-LINE 120 OHMS
RESISTOR

Electrical

2

563750

FUSE HOLDER, AMGeBay logo TYPE

Electrical

1

564520

FUSE, AMGeBay logo 300A

Electrical

1

564612

12345

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TSB/Document ID: IS-19900

Replacement Service Bulletin Number:

MFR Communication Date: 2019-01-30

MFR Internal Campaign ID/Software Version:

Communication Type: Service Bulletin/Repair Instructions

NHTSA Components: ENGINE AND ENGINE COOLING

MFR Component System:

MFR Component Subsystem:


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