NHTSA ID Number: 10153279
Manufacturer Communication Number: T-SB-0009-15_Rev
TSB/Document Date: 2019-02-19
Summary
TSB: REVISION NOTICE January 14, 2019 Rev2: Applicability has been updated to include 2018 model year 4Runner vehicles. September 19, 2017 Rev1: Applicability has been updated to include 2016 - 2017 model year 4Runner vehicles. Any previous printed versions of this bulletin should be discarded. Some 2015 - 2018 model year TRD
Pro edition 4Runner vehicles may exhibit an abnormal noise when in Reverse with the wheels at or near full lock due to interference between the tire and bumper and/or fender liner. Follow the Repair Procedure in this bulletin to address this condition
T-SB-0009-15
Rev2
February 12, 2015
TRD Pro Bumper/Fender Interference
Service
Category
Section
Market USA
Applicability
YEAR(S)
MODEL(S)
2015 - 2018
4Runner
ADDITIONAL INFORMATION
REVISION NOTICE
January 14, 2019 Rev2:
Applicability has been updated to include 2018 model year 4Runner vehicles.
September 19, 2017 Rev1:
Applicability has been updated to include 2016 – 2017 model year 4Runner vehicles.
Any previous printed versions of this bulletin should be discarded.
Introduction
Some 2015 – 2018 model year TRD Pro edition 4Runner vehicles may exhibit an abnormal noise
when in Reverse with the wheels at or near full lock due to interference between the tire and
bumper and/or fender liner. Follow the Repair Procedure in this bulletin to address this condition.
Warranty Information
OP CODE
DESCRIPTION
TIME
OFP
T1
T2
BD1505
Fender/Bumper Trim Modification
1.0
52119-35914
94
57
APPLICABLE WARRANTY
This repair is covered under the Toyota Basic Warranty. This warranty is in effect for 36 months
or 36,000 miles, whichever occurs first, from the vehicle’s in-service date.
Warranty application is limited to occurrence of the specified condition described in
this bulletin.
© 2019 Toyota Motor Sales, USA
Page 1 of 18
T-SB-0009-15
Rev2
February 12, 2015
Page 2 of 18
TRD Pro Bumper/Fender Interference
Parts Information
PART NUMBER
PREVIOUS
PART NAME
QTY
1
NEW
PTR25-89150
*CONTENTS OF 4RUNNER TRD PRO TRIM KIT
QTY
LH and RH Bumper Cover Marking Templates
1 Each
3M™ Foam Sanding Block
1
Clamp
1
Modified Channellock Cutting Plier
1
LH and RH Metal Fender Liner Templates
1 Each
Double-sided Foam Tape
1
Required Tools & Equipment
SPECIAL SERVICE TOOLS (SST)
PART NUMBER
QTY
Plastic Pry Tool Kit*
00002-06020-01
1
* Essential SST.
NOTE
Additional SSTs may be ordered by calling 1-800-933-8335.
REQUIRED TOOLS & MATERIAL
QUANTITY
Electric Drill
1
Step Drill Bit
1
Wax Pencil
1
Center Punch
1
Cutters
1
Lint-free Cloth
1
As Needed
© 2019 Toyota Motor Sales, USA
T-SB-0009-15
Rev2
February 12, 2015
Page 3 of 18
TRD Pro Bumper/Fender Interference
Repair Procedure
Fender Liner Modification
1. Confirm the abnormal noise condition described in the Introduction.
2. Remove the front wheels.
3. Beginning with the driver side, remove the two fasteners on the lower side of the fender liner.
Figure 1.
4. Unclip the fender liner and carefully pull it
toward the rear of the vehicle.
Figure 2.
© 2019 Toyota Motor Sales, USA
T-SB-0009-15
Rev2
February 12, 2015
Page 4 of 18
TRD Pro Bumper/Fender Interference
Repair Procedure (continued)
Fender Liner Modification (continued)
5. Install the driver side metal fender liner template (from the TRD pro trim kit) on the front side
of the fender liner.
NOTE
Make sure to place the alignment pins into the two existing holes.
Figure 3.
Figure 4.
© 2019 Toyota Motor Sales, USA
T-SB-0009-15
Rev2
February 12, 2015
Page 5 of 18
TRD Pro Bumper/Fender Interference
Repair Procedure (continued)
Fender Liner Modification (continued)
6. Use a wax pencil to outline two NEW holes and the area to be removed.
Figure 5.
7. Use a center punch to mark the center of the two holes and remove the template.
© 2019 Toyota Motor Sales, USA
T-SB-0009-15
Rev2
February 12, 2015
TRD Pro Bumper/Fender Interference
Repair Procedure (continued)
Fender Liner Modification (continued)
8. Using cutters, remove the marked plastic area as shown.
Figure 6.
Figure 7.
1
Before Cut
2
After Cut
© 2019 Toyota Motor Sales, USA
Page 6 of 18
T-SB-0009-15
Rev2
February 12, 2015
Page 7 of 18
TRD Pro Bumper/Fender Interference
Repair Procedure (continued)
Fender Liner Modification (continued)
9. Using the step drill bit, drill two holes in the fender liner at the identifying marks.
NOTE
Set the drill stop to 5/16 – 3/8 in. (8 – 9 mm) and drill both sides to remove the flash from the
fender liner.
Figure 8.
10. Repeat the same procedure for the passenger side.
NOTE
Make sure to use the passenger side template.
© 2019 Toyota Motor Sales, USA
T-SB-0009-15
Rev2
February 12, 2015
Page 8 of 18
TRD Pro Bumper/Fender Interference
Repair Procedure (continued)
Front Bumper Cover Modification
PRECAUTIONS AND PROPER USE OF CUTTING PLIERS
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TSB/Document ID: T-SB-0009-15_Rev
Replacement Service Bulletin Number:
MFR Communication Date: 2019-01-14
MFR Internal Campaign ID/Software Version:
Communication Type: Service Bulletin/Repair Instructions
NHTSA Components: WHEELS
MFR Component System:
MFR Component Subsystem:
Previous TSB | Next TSB |
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