NHTSA ID Number: 10153275
Manufacturer Communication Number: JLE_LS500_CID_TI
TSB/Document Date: 2019-02-19
Summary
Technical Instructions: TECHNICAL INSTRUCTIONS FOR SPECIAL SERVICE CAMPAIGN JLE ENGINE ECU SOFTWARE UPDATE CERTAIN 2018 LS 500
TECHNICAL INSTRUCTIONS
FOR
SPECIAL SERVICE CAMPAIGN JLE
ENGINE ECU SOFTWARE UPDATE
CERTAIN 2018 LS 500
The repair quality of covered vehicles is extremely important to Lexus
. All dealership technicians performing
this recall are required to successfully complete the most current version of the E-Learning course “Safety
Recall and Service Campaign Essentials”. To ensure that all vehicles have the repair performed correctly;
technicians performing this recall repair are required to currently hold at least one of the following certification
levels:
• Certified
• Senior
• Master
It is the dealership’s responsibility to select technicians with the above certification level or greater to
perform this recall repair. Carefully review your resources, the technician skill level, and ability before
assigning technicians to this repair. It is important to consider technician days off and vacation
schedules to ensure there are properly trained technicians available to perform this repair at all times.
I.
OPERATION FLOW CHART
Check the TIS Vehicle Inquiry System
to verify vehicle eligibility.
Not Covered
No further action required.
Covered
Is a Calibration Update available for
the Engine or Transmission systems?
NO
YES
Update the Calibration file to the
Engine and Transmission systems
Complete a verification Health Check
Campaign complete.
Return the vehicle to the customer.
Install Authorized Modification Label
II. IDENTIFICATION OF AFFECTED VEHICLES
•
Check the TIS Vehicle Inquiry System to confirm that each VIN is eligible for this Campaign,
and that it has not already been completed prior to dealer shipment or by another dealer.
Note: TMNA warranty will not reimburse dealers for repairs completed on vehicles that are not
affected or were completed by another dealer.
III. PREPARATION
1. PARTS
Part Number
Part Description
Quantity
00451-00001-LBL*
Authorized Modification Label
1
*Labels can be ordered in packs of 25 from the MDC through the Dealer Daily Website
2. TOOLS, SUPPLIES & EQUIPMENT
• Techstream 2.0 / TIS Techstream / Techstream Lite
• GR8 Battery Diagnostic Station
• L-TSB-0001-18
2
IV. BACKGROUND
The engine ECU (electronic control unit) in the subject vehicles has improper programming which,
under certain operating conditions, may result in improper emissions control for a short period
following a cold start and can lead to the illumination of the malfunction indicator lamp. This issue
does not affect other engine operating conditions
V. DETERMINE CALIBRATION STATUS
1. PERFORM HEALTH CHECK
a. Using a Techstream, perform a Health Check.
Note: This Special Service Campaign covers only the Calibration
updates to the Engine and Transmission systems, as detailed
in these instructions. It does not cover the diagnosis or
replacement of any other parts on the vehicle.
2. DETERMINE CALIBRATION STATUS
a. Locate the Update column for the Engine and Transmission systems in the Stored Data tab.
b. Determine the status of an available update; indicated by a YES or NO.
2 CID’s for the
Engine
+
1 CID for
Transmission
YES
Is there a Calibration ID Update available
for the Engine or Transmission systems?
Proceed to Section VI. Vehicle
Preperation on p. 4
No
Campaign complete. Return the
vehicle to the customer.
Note: If the Engine and Transmission systems already have the updated Calibration ID’s, this campaign is
complete. No further action is required. Submit the warranty claim to complete this vehicle.
3
VI. VEHICLE PREPERATION
The ECU reprograming procedure is detailed in L-SB-0001-18. Reference this Bulletin for
additional detailed procedures and information.
1. VEHICLE PREPARATION
a. Confirm the following conditions:
• Vehicle in the IG position (engine off).
• Transaxle in Park.
• Parking brake engaged.
• Turn off all electrical accessories (i.e. climate control, audio system, etc.)
• Headlight switch in the DRL OFF position.
• Windshield wiper switch in the OFF position.
2. CONNECT THE 12v BATTERY TO A POWER SUPPLY (GR8)
a. Connect the GR8 or other type of a power supply (not a battery charger) to the 12v battery.
b. Select the Power Supply Mode from the Charge Menu of the GR8.
A power supply MUST be used during reprogramming. ECU
damage will occur if the battery voltage is not properly maintained
during this re-flash procedure.
Note: A power supply must be connected directly to the 12v battery terminals and NOT the
remote jump posts under the hood (if equipped).
3. VERIFY TECHSTREAM SETUP
a. Verify that the Techstream meets the following conditions:
• The latest version of software is loaded.
• The Techstream battery is fully charged. If not, connect the Techstream to a 120v source.
• The DLCIII cable is in good condition.
The Techstream battery must be maintained during the update
procedure. If necessary, plug the Techstream into a 120v outlet
to ensure that a failure does not occur.
Note: If the Techstream communication with the vehicle fails during the re-flash procedure, the
Clearance Warning ECU will be damaged and must be replaced.
4. DETERMINE STATUS OF AUTOMATIC PARKING BRAKE
Note: The Automatic Mode parking brake will default to OFF after
completing the CID update to the Engine ECU. To return the
vehicle to customer with their preference set, confirm the current
setting of the Automatic Mode parking brake.
a. Start the vehicle.
b. With your foot securly on the brake, shift into Drive.
c. Confirm that the PARK indicator is off. If not, manually pull (2) the
Parking Brake switch to disengage the parking brake.
d. Shift into Park.
e. Check the status of the PARK indicator (A) on the multi-display:
ON: Automatic Parking Brake Mode is engaged
OFF: Automatic Parking Brake Mode is NOT engaged
4
VII. CALIBRATION ID INSTALLATION
5. UPDATE THE CALIBRATION ID
a. Identify the current CID’s for the Engine and Transmission system on the Stored Data tab.
Current CID’s
b. Locate the vehicles Current CID’s in the chart’s below.
c. Select the corresponding NEW CID link to load the update.
d. Follow the on-screen instructions to complete the ECU re-flash procedure.
The ECU reprograming procedure is detailed in L-SB-0001-18. Reference this Bulletin
for detailed procedures and information.
Vehicle
Model
2WD ECM and Transmission Calibrations
Drive Type
2WD
CID #
Current CID
Engine #1
8966350K6000
Engine #2
896655065000
Trans #1
8966A5005000
Engine #1
8966350K6100
Engine #2
896655065100
Trans #1
8966A5005100
LS500
2WD
New CID
2WD Installation
Engine CID #1: 8966350K6200
Engine CID #2: 896655065200
Trans CID #1: 8966A5005200
(CID’s continued on next page)
5
Vehicle
Model
AWD ECM and Transmission Calibrations
Drive Type
AWD
CID #
Current CID
Engine #1
8966350L2000
Engine #2
896655071000
New CID
AWD Installation
Trans #1
8966A5011000
Engine #1
8966350L2100
Engine #2
896655071100
Trans #1
8966A5011100
LS500
AWD
VIII.
Engine CID #1: 8966350L2200
Engine CID #2: 896655071200
Trans CID #1: 8966A5011200
COMPLETE REPAIR
1. PERFORM VERIFICATION HEALTH CHECK
a. Using a Techstream, perform a Health Check.
a. Clear DTC’s that may have set during the re-flash
procedure.
b. Re-run the Health Check to confirm that no DTC’s
reappear.
THIS VERIFICATION HEALTH CHECK IS
NECESSARY to update the results and CID’s
to the National database.
2. CONFIRM CID UPDATE
a. On the Stored Data tab, confirm the following for the Engine and Transmission system:
•
The Update column lists “No” for all 3 Engine and Transmission CID’s
2 CID’s for the Engine
+
1 CID for Transmission
MUST say
“NO”
6
Note: If you receive the following message after the Verification Health Check, you have not properly
completed the Required Calibration Updates!!
3. PRINT CUSTOMER HEALTH CHECK REPORT
a. From the Stored Data tab, select the Customer Health Check Report button (TIS will launch
when button is pressed).
Customer Health
Check Button
b.
c.
d.
e.
Log in to TIS.
Input Vehicle Mileage and Repair Order number.
Check the “Performed” campaign button for campaign JLE.
Select the Report button.
a. Confirm Customer Health Check Report information is correct.
b. Print Customer Health Check Report from TIS.
c. Sign and provide to the customer.
7
1.
SET AUTOMATIC PARKING BRAKE TO CUSTOMER
PREFERENCE
a. If the Automatic Parking Brake was set to ON prior to the
CID update, as determined in Step 4 on page #4, push and
hold the Parking Brake switch for 5 seconds. This will reengage the Auto feature.
Note: If the Automatic Parking Brake was set to OFF prior to
the CID udpate, this step is not required.
4. ATTACH THE AUTHORIZED VEHICLE MODIFICATION LABEL (only for emissions releated)
b. Fill out the label.
c. Affix the label to the under-side of the hood.
1
2
3
4
5
Engine
(Calibration ID’s)
(Dealer Code)
(Date Completed)
SSC JLE
Calibration ID’s listed for the
Engine & Transmission System’s
after completing the final
Health Check.
◄ VERIFY REPAIR QUALITY ►
− Confirm the ECM Calibration has been updated successfully to the NEW CID.
− Confirm that an Authorized Modification Label has been installed.
− If you have any questions regarding this Campaign, please contact your Lexus
Area
representative.
Note: The Transmission calibration being updated in these instructions is actually contained in the
Engine Control Module (ECM). The Transmission ECU is not being updated. Therefore, if a
programing failure necessitates the replacement of a component, DO NOT replace the Transmission
ECU.
8
IX. APPENDIX
A. PARTS DISPOSAL
As required by Federal Regulations, please make sure all recalled parts (original parts)
removed from the vehicle are disposed of in a manner in which they will not be reused,
unless requested for parts recovery return.
B. CAMPAIGN DESIGNATION DECORDER
H
L
A
Year Campaign is Launched
Repair Phase
Current Campaign Letter
for this year
B = 2011
C = 2012
D = 2013
E = 2014
F = 2015
G = 2016
H = 2017
J = 2018
Etc...
L = Remedy
2 = Interim (Remedy not yet
available) “2” will change to “L”
when the Remedy is available
(May use other characters in
unique cases)
1st Campaign = A
2nd Campaign = B
3rd Campaign = C
4th Campaign = D
5th Campaign = E
27th Campaign = 1
28th Campaign = 2
Etc...
Examples:
C1B = Launched in 2012, Interim Phase, 2nd Campaign Launched in 2012
E0A = Launched in 2014, Remedy Phase, 1st Campaign Launched in 2014
J0A = Launched in 2018, Remedy Phase, 1st Campaign Launched in 2018.
9
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TSB/Document ID: JLE_LS500_CID_TI
Replacement Service Bulletin Number:
MFR Communication Date: 2019-01-09
MFR Internal Campaign ID/Software Version:
Communication Type: Service Bulletin/Repair Instructions
NHTSA Components: ELECTRICAL SYSTEM
MFR Component System:
MFR Component Subsystem:
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