NHTSA ID Number: 10153175
Manufacturer Communication Number: TSB17-110-001A
TSB/Document Date: 2019-02-19
Summary
This service bulletin amends the previously reported service bulletin that provides instructions on how to replace the door hinges on affected models of emergency response chassis cabs in the event the as built hinge deforms. The amendment includes instructions on removing certain coatings and provides instruction on certain electrical components.
Spartan Motors USA, Inc.
DATE:
APPLIES TO:
Technical Service Bulletin
01/25/2018
This service bulletin applies to the Emergency Response chassis cabs
listed below by Model and Model Year, built between March 26, 2004 to
August 8, 2016.
Model
Model Year
Advantage
2005 – 2009
Diamond
2004 – 2008
Gladiator
2004 – 2017
MetroStar
2006 – 2017
MetroStar R/T
2010 - 2014
Bulletins TSB17-110-001 and TSB17-110-002 are superseded by
bulletins TSB17-110-001A and TSB17-110-002A in order to
accommodate S-2680-001 and S-2680-002 Electrical Instruction
Addendum and the removal of polyurea coating such as Line-X® Any
vehicle repaired under these bulletin #’s will not require any additional
work.
CONDITION:
Door hinge may deform causing door to sag.
CORRECTION:
Replace door hinges, door latches, strikers and door seals.
LABOR ALLOCATION:
Max 2.5 Hrs. per door or Pre-approved estimate.
CLASSIFICATION:
E1
Service Bulletins are intended for use by Professional Technicians only. They are written to guide Professional Technicians in performing service to
vehicles of specific nature in conjunction with industry standards. Professional Technicians should be appropriately trained on industry standards and
have the tools and equipment to perform procedures safely and properly.
17005
Page 1 of 24
QUA-FR-0290
Rev: 3.0
Spartan Motors USA, Inc.
Technical Service Bulletin
PARTS NEEDED:
QTY
1
Part Number
S-2587-001D
Description
KIT-SERVICE DOOR HINGE, MFD +
FLAT ROOF
Part Number
67201212
67201213
17200723
61200596
0533-EE3-001
0533-EE3-002
0550-EE3-001
0764-EE3
0253-ZZ4
1249-RR1
0202-BB1-017
Description
FRONT DOOR HINGE
REAR DOOR HINGE
REINFORCEMENT PLATE
WASHER
ASM-LATCH LH
ASM-LATCH RH
STRIKER-DOOR LATCH
INSTL-DOOR LATCH, FRONT DOORS
STRIKER/LATCH PROCESS
D-SEAL
SCREW-M6-1.0X16MM TORX DR
PAN HD MACH,ZINC,W/THD LOCK
NUT-FLANGE 6MM X 1.0 ZINC
INSTRUCTION DOCUMENT - ENGLISH
INSTRUCTION DOCUMENT - FRENCH
ELECTRICAL INSTRUCTION
ADDENDUM - ENGLISH
ELECTRICAL INSTRUCTION
ADDENDUM - FRENCH
Kit # S-2587-001D Contains:
QTY
2
2
4
84
2
2
4
1
1
48 FT
16
8
1
1
1
M06100FNZ
TSB17-110-001A
TSB17-110-002A
S-2680-001
1
S-2680-002
______________________________________________________________________________
QTY
Part Number
1
Description
S-2588-001D
KIT-SERVICE DOOR HINGE, MFD + 10”
RAISED ROOF
Kit # S-2588-001D Contains:
QTY
2
2
Part Number
67201212
67201214
Description
FRONT DOOR HINGE
REAR DOOR HINGE
Service Bulletins are intended for use by Professional Technicians only. They are written to guide Professional Technicians in performing service to
vehicles of specific nature in conjunction with industry standards. Professional Technicians should be appropriately trained on industry standards and
have the tools and equipment to perform procedures safely and properly.
17005
Page 2 of 24
QUA-FR-0290
Rev: 3.0
Spartan Motors USA, Inc.
4
84
2
2
4
1
1
48 FT
16
17200723
61200596
0533-EE3-001
0533-EE3-002
0550-EE3-001
0764-EE3
0253-ZZ4
1249-RR1
0202-BB1-017
8
1
1
1
M06100FNZ
TSB17-110-001A
TSB17-110-002A
S-2680-001
1
S-2680-002
QTY
1
Technical Service Bulletin
REINFORCEMENT PLATE
WASHER
ASM-LATCH LH
ASM-LATCH RH
STRIKER-DOOR LATCH
INSTL-DOOR LATCH, FRONT DOORS
STRIKER/LATCH PROCESS
D-SEAL
SCREW-M6-1.0X16MM TORX DR
PAN HD MACH,ZINC,W/THD LOCK
NUT-FLANGE 6MM X 1.0 ZINC
INSTRUCTION DOCUMENT
INSTRUCTION DOCUMENT
ELECTRICAL INSTRUCTION
ADDENDUM - ENGLISH
ELECTRICAL INSTRUCTION
ADDENDUM - FRENCH
Part Number
S-2589-001D
Description
KIT-SERVICE DOOR HINGE, MFD + 20”
RAISED ROOF
Part Number
67201212
67201215
17200723
61200596
0533-EE3-001
0533-EE3-002
0550-EE3-001
0764-EE3
0253-ZZ4
1249-RR1
0202-BB1-017
Description
FRONT DOOR HINGE
REAR DOOR HINGE
REINFORCEMENT PLATE
WASHER
ASM-LATCH LH
ASM-LATCH RH
STRIKER-DOOR LATCH
INSTL-DOOR LATCH, FRONT DOORS
STRIKER/LATCH PROCESS
D-SEAL
SCREW-M6-1.0X16MM TORX DR
PAN HD MACH,ZINC,W/THD LOCK
NUT-FLANGE 6MM X 1.0 ZINC
Kit # S-2589-001D Contains:
QTY
2
2
4
90
2
2
4
1
1
48 FT
16
8
M06100FNZ
Service Bulletins are intended for use by Professional Technicians only. They are written to guide Professional Technicians in performing service to
vehicles of specific nature in conjunction with industry standards. Professional Technicians should be appropriately trained on industry standards and
have the tools and equipment to perform procedures safely and properly.
17005
Page 3 of 24
QUA-FR-0290
Rev: 3.0
Spartan Motors USA, Inc.
1
1
1
TSB17-110-001A
TSB17-110-002A
S-2680-001
1
S-2680-002
QTY
1
Technical Service Bulletin
INSTRUCTION DOCUMENT
INSTRUCTION DOCUMENT
ELECTRICAL INSTRUCTION
ADDENDUM - ENGLISH
ELECTRICAL INSTRUCTION
ADDENDUM - FRENCH
Part Number
S-2590-001D
Description
KIT-SERVICE DOOR HINGE, SMFD
FLAT ROOF
Part Number
67201212
67201224
17200723
61200596
0533-EE3-001
0533-EE3-002
0550-EE3-001
0764-EE3
0253-ZZ4
1249-RR1
0202-BB1-017
Description
FRONT DOOR HINGE
REAR DOOR HINGE
REINFORCEMENT PLATE
WASHER
ASM-LATCH LH
ASM-LATCH RH
STRIKER-DOOR LATCH
INSTL-DOOR LATCH, FRONT DOORS
STRIKER/LATCH PROCESS
D-SEAL
SCREW-M6-1.0X16MM TORX DR
PAN HD MACH,ZINC,W/THD LOCK
NUT-FLANGE 6MM X 1.0 ZINC
INSTRUCTION DOCUMENT
INSTRUCTION DOCUMENT
ELECTRICAL INSTRUCTION
ADDENDUM - ENGLISH
ELECTRICAL INSTRUCTION
ADDENDUM - FRENCH
Kit # S-2590-001D Contains:
QTY
2
2
4
84
2
2
4
1
1
48 FT
16
8
1
1
1
M06100FNZ
TSB17-110-001A
TSB17-110-002A
S-2680-001
1
S-2680-002
Service Bulletins are intended for use by Professional Technicians only. They are written to guide Professional Technicians in performing service to
vehicles of specific nature in conjunction with industry standards. Professional Technicians should be appropriately trained on industry standards and
have the tools and equipment to perform procedures safely and properly.
17005
Page 4 of 24
QUA-FR-0290
Rev: 3.0
Spartan Motors USA, Inc.
QTY
Part Number
1
Description
S-2594-001D
Technical Service Bulletin
KIT-SERVICE DOOR HINGE 2 DOOR
CAB
Kit # S-2594-001D Contains:
QTY
2
4
42
1
1
2
1
1
12 FT
8
Part Number
67201212
17200723
61200596
0533-EE3-001
0533-EE3-002
0550-EE3-001
0764-EE3
0253-ZZ4
1249-RR1
0202-BB1-017
4
1
1
1
M06100FNZ
TSB17-110-001A
TSB17-110-002A
S-2680-001
1
S-2680-002
Description
FRONT DOOR HINGE
REINFORCEMENT PLATE
WASHER
ASM-LATCH LH
ASM-LATCH RH
STRIKER-DOOR LATCH
INSTL-DOOR LATCH, FRONT DOORS
STRIKER/LATCH PROCESS
D-SEAL
SCREW-M6-1.0X16MM TORX DR
PAN HD MACH,ZINC,W/THD LOCK
NUT-FLANGE 6MM X 1.0 ZINC
INSTRUCTION DOCUMENT
INSTRUCTION DOCUMENT
ELECTRICAL INSTRUCTION
ADDENDUM - ENGLISH
ELECTRICAL INSTRUCTION
ADDENDUM - FRENCH
GENERAL INSTRUCTIONS:
Thoroughly review entire service bulletin before starting work. If there are questions or concerns
with steps defined in this service bulletin, contact Spartan Motors USA, Inc. Customer & Product
Support Group.
All applicable industry safety standards must be followed when performing work identified in
this procedure.
NOTE: This bulletin applies to all cab doors.
STEP-BY-STEP INSTRUCTIONS:
1. Remove door check strap from door. Take care not to allow the door to swing open and hit /
damage side of cab. Refer to FIG. 6-1.
Service Bulletins are intended for use by Professional Technicians only. They are written to guide Professional Technicians in performing service to
vehicles of specific nature in conjunction with industry standards. Professional Technicians should be appropriately trained on industry standards and
have the tools and equipment to perform procedures safely and properly.
17005
Page 5 of 24
QUA-FR-0290
Rev: 3.0
Spartan Motors USA, Inc.
Technical Service Bulletin
2. Examine check strap for signs of elongation. If the leading edge of the door skin contacts the
side of cab when the door is fully opened with light forward pressure, the check strap should
be replaced to prevent damage. Replacement part number for door check strap is 0697-EE3001.
Remove bolts using
7/16” socket. Retain for
reinstallation
FIG 6-1
3. Roll window all the way down to prevent glass from falling when un-hooked from door panel.
4. Remove door panels. While removing the door panels the window regulator will need to be
disconnected from the door glass. Refer to FIG. 7-1, FIG. 7-2 and FIG. 8-1.
Service Bulletins are intended for use by Professional Technicians only. They are written to guide Professional Technicians in performing service to
vehicles of specific nature in conjunction with industry standards. Professional Technicians should be appropriately trained on industry standards and
have the tools and equipment to perform procedures safely and properly.
17005
Page 6 of 24
QUA-FR-0290
Rev: 3.0
Spartan Motors USA, Inc.
Technical Service Bulletin
Remove door panel fasteners starting
from the rear of the door. Remove
enough fasteners to allow access to
disconnect window regulator from
glass and door latch linkage rods from
paddle handle. Once these are
disconnected door panel can be
removed.
Rear of door
FIG. 7-1
Remove two fasteners that
mount power window regulator
to door panel.
Ensure window is down and is
resting on window stop.
Power window configuration
FIG. 7-2
Service Bulletins are intended for use by Professional Technicians only. They are written to guide Professional Technicians in performing service to
vehicles of specific nature in conjunction with industry standards. Professional Technicians should be appropriately trained on industry standards and
have the tools and equipment to perform procedures safely and properly.
17005
Page 7 of 24
QUA-FR-0290
Rev: 3.0
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TSB/Document ID: TSB17-110-001A
Replacement Service Bulletin Number:
MFR Communication Date: 2019-01-25
MFR Internal Campaign ID/Software Version:
Communication Type: Service Bulletin/Repair Instructions
NHTSA Components: STRUCTURE:BODY:DOOR:HINGE AND ATTACHMENTS
MFR Component System:
MFR Component Subsystem:
Previous TSB | Next TSB |
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