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NHTSA ID Number: 10153013

Manufacturer Communication Number: ZF-181226

TSB/Document Date: 2019-02-19


Summary

This communication from SuzukieBay logo Motor Corporation announces a customer satisfaction warranty period extension to 20 years (unlimited mileage) for 2009 Grand Vitara and certain 2010 Grand Vitara and Kizashi vehicles. Cracks may occur at specific locations of the cylinder block which may result in coolant leaks.


Overseas Automobile Service Group
Overseas Service Department
300 Takatsuka, Minami, Hamamatsu, JAPAN 432-8611
Tel: 81-53-440-2977, Fax: 81-53-440-2318

Page

1 of 2

Date

Jan. 29, 2014

Our ref.

To:
Attn.:

ABE-ZF-140110-R1

Selected SuzukieBay logo Automobile Distributors
Managing Director
Service Director / Manager

Subject: Warranty Extension For Crack Of Cylinder Block In JB424 And A6B424
This letter is to inform you of a warranty extension for the crack of cylinder block on JB424 and
A6B424 model vehicles.
SuzukieBay logo Motor Corporation (SMC) has determined that, due to potential residual stress in the casting
process of cylinder block, crack might occur at the bottom of the thread for the cylinder head bolt.
In this condition, coolant will leak from water jacket, and then it comes out of the cylinder block. As
a result, water temperature increase because of lack of coolant in the engine cooling system.
Please refer to the following pictures for understanding the condition of the crack.

To ensure the satisfaction of customers, SMC has decided to extend the warranty for the cylinder
block on JB424 and A6B424 model vehicles. Details of this warranty extension are explained in the
next page.
Your cooperation will be highly appreciated.

Page
2 of 2
Extended Period
The warranty coverage for the cylinder block is being extended to 7 years or 170,000 km (102,000
miles) whichever comes first, from the date of retail sale or when first placed in service as a
demonstrator.

Potentially Affected Vehicles
(1) Model
JB424 (Grand Vitara) and A6B424 (Kizashi)

Corrected on Jan. 29, 2014

(2) Production Period
From June 2, 2008 to February 25, 2010
NOTE:
Some vehicles are not eligible for the warranty extension even though the production date is within
the production range above.
Please refer to the VIN list, which was attached as ANNEX1 on our previous letter Ref No.
ABE-ZF-140110 of Jan 10, 2014 since there is no change in the list.
Added on Jan. 29, 2014
Warranty Reimbursement Information
If you apply this warranty extension for eligible claims on and after the notified date, please submit
the warranty claim applications under the following terms to SMC.
Claim Category

2

Trouble Code

99-ZF

Basic Code

AC02R2 or AC9999

Causal Part Number
Number

Quantity

Causal Part Name

11200-78K02-X12,
11200-78K62-X12 (For E28) or

1

or 0

BLOCK ASSY, CYLINDER J24B

11200-78K02-X13 (For E50)
Replace Part Number
Number
Only in case extensive damage is

Quantity

Replace Part Name

Added on Jan. 29, 2014

confirmed resulting from the crack
of cylinder block, Enter the part Enter the quantity of parts
number of parts which you actually which you actually replaced.

Enter the part name of parts which
you actually replaced.

replaced,.

If the vehicle is covered by regular warranty, please submit the warranty claim as usual procedure
with Claim Category “0” and normal Trouble Code.
If customers have paid for repairs resulting from the crack of cylinder block prior to this notification,
the customers may be eligible for full or partial reimbursement.
NOTE: Reimbursement for claims may be excluded when adequate documentation is not submitted
by the claimant.

1

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TSB/Document ID: ZF-181226

Replacement Service Bulletin Number:

MFR Communication Date: 2018-12-26

MFR Internal Campaign ID/Software Version:

Communication Type: Service Bulletin/Repair Instructions

NHTSA Components: ENGINE AND ENGINE COOLING

MFR Component System:

MFR Component Subsystem:


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