Loading...

NHTSA ID Number: 10153013

Manufacturer Communication Number: ZF-181226

TSB/Document Date: 2019-02-19


Summary

This communication from SuzukieBay logo Motor Corporation announces a customer satisfaction warranty period extension to 20 years (unlimited mileage) for 2009 Grand Vitara and certain 2010 Grand Vitara and Kizashi vehicles. Cracks may occur at specific locations of the cylinder block which may result in coolant leaks.


If the PDF is very large, it may not load in the preview below.

Download PDF [498.23 KB]


Some older TSBs had multiple PDFs — visit the NHTSA Website to view all PDFs.

If the TSB PDF does not show, download or view it on the NHTSA Website.

Click on the (+) Plus Sign

Then Click on Associated Document(s)


Bestseller No. 1
Valvoline Multi-Vehicle 50/50 Ready-to-Use Antifreeze Coolant 1 Gallon
  • Contains Alugard Plus for compatibility with all ethylene...
  • Fights corrosion, scaling and rust while protecting all...
  • High-quality additives protect against leaks and won’t...
  • Pre-mixed yellow formula is ready-to-use in a 50/50 ratio...
  • Contains 30 – 50 ppm of denatonium benzoate as a bittering...
SaleBestseller No. 2
Zerex Dex-Cool 50/50 Ready-to-Use Antifreeze Coolant 1 Gallon
  • Unsurpassed freeze protection and anti-boil performance...
  • Organic acid technology resists rust, scale & corrosion...
  • High-quality additives protect against leaks and won’t...
  • Pre-mixed orange formula is ready-to-use in a 50/50 ratio...
  • 5 year/150,000 mile guarantee protects against engine...

This product presentation was made with AAWP plugin.


Search NHTSA Database for Recalls

View Latest Recalls


Search NHTSA Database for Vehicle Investigations

View Latest Vehicle Investigations


Search NHTSA Database for Vehicle Complaints

View Latest Vehicle Complaints


TSB/Document ID: ZF-181226

Replacement Service Bulletin Number:

MFR Communication Date: 2018-12-26

MFR Internal Campaign ID/Software Version:

Communication Type: Service Bulletin/Repair Instructions

NHTSA Components: ENGINE AND ENGINE COOLING

MFR Component System:

MFR Component Subsystem:


Previous TSB

Next TSB



Overseas Automobile Service Group
Overseas Service Department
300 Takatsuka, Minami, Hamamatsu, JAPAN 432-8611
Tel: 81-53-440-2977, Fax: 81-53-440-2318

Page

1 of 2

Date

Jan. 29, 2014

Our ref.

To:
Attn.:

ABE-ZF-140110-R1

Selected SuzukieBay logo Automobile Distributors
Managing Director
Service Director / Manager

Subject: Warranty Extension For Crack Of Cylinder Block In JB424 And A6B424
This letter is to inform you of a warranty extension for the crack of cylinder block on JB424 and
A6B424 model vehicles.
SuzukieBay logo Motor Corporation (SMC) has determined that, due to potential residual stress in the casting
process of cylinder block, crack might occur at the bottom of the thread for the cylinder head bolt.
In this condition, coolant will leak from water jacket, and then it comes out of the cylinder block. As
a result, water temperature increase because of lack of coolant in the engine cooling system.
Please refer to the following pictures for understanding the condition of the crack.

To ensure the satisfaction of customers, SMC has decided to extend the warranty for the cylinder
block on JB424 and A6B424 model vehicles. Details of this warranty extension are explained in the
next page.
Your cooperation will be highly appreciated.

Page
2 of 2
Extended Period
The warranty coverage for the cylinder block is being extended to 7 years or 170,000 km (102,000
miles) whichever comes first, from the date of retail sale or when first placed in service as a
demonstrator.

Potentially Affected Vehicles
(1) Model
JB424 (Grand Vitara) and A6B424 (Kizashi)

Corrected on Jan. 29, 2014

(2) Production Period
From June 2, 2008 to February 25, 2010
NOTE:
Some vehicles are not eligible for the warranty extension even though the production date is within
the production range above.
Please refer to the VIN list, which was attached as ANNEX1 on our previous letter Ref No.
ABE-ZF-140110 of Jan 10, 2014 since there is no change in the list.
Added on Jan. 29, 2014
Warranty Reimbursement Information
If you apply this warranty extension for eligible claims on and after the notified date, please submit
the warranty claim applications under the following terms to SMC.
Claim Category

2

Trouble Code

99-ZF

Basic Code

AC02R2 or AC9999

Causal Part Number
Number

Quantity

Causal Part Name

11200-78K02-X12,
11200-78K62-X12 (For E28) or

1

or 0

BLOCK ASSY, CYLINDER J24B

11200-78K02-X13 (For E50)
Replace Part Number
Number
Only in case extensive damage is

Quantity

Replace Part Name

Added on Jan. 29, 2014

confirmed resulting from the crack
of cylinder block, Enter the part Enter the quantity of parts
number of parts which you actually which you actually replaced.

Enter the part name of parts which
you actually replaced.

replaced,.

If the vehicle is covered by regular warranty, please submit the warranty claim as usual procedure
with Claim Category “0” and normal Trouble Code.
If customers have paid for repairs resulting from the crack of cylinder block prior to this notification,
the customers may be eligible for full or partial reimbursement.
NOTE: Reimbursement for claims may be excluded when adequate documentation is not submitted
by the claimant.

1


SaleBestseller No. 1
OTOFIX D1 Lite 2026 Bidirectional Scan Tool, Bluetooth OBD2 Scanner Diagnostic Tool, 2 Years Free Update, 38+ Services, CANFD & DoIP Protocols, All System Diagnoses, ABS Bleeding, Auto VIN
  • 🎉[OTOFIX D1 Lite, Perfect Cost-effective Diagnostic Tool]: OTOFIX D1 Lite, a newest bidirectional scan tool from OTOFIX company, is a great choice for DIYers and repair shops. 👉This obd2 scanner diagnostic tool packs all practical functions: OE level all systems diagnoses, Bi-Directional Control, 38+ reset services fixing 99% of common problems, support DoIP & CANDF protocols and FCAeBay logo AutoAuth, high-end hardware configuration. Worldwide vehicles and 🔥2 Years Free Updating🔥 covered.
  • 🎉[Bi-Directional Scan Tool, Active Test]: OTOFIX D1 Lite bluetooth obd2 scanner can also command ECUs and monitor the operation of the actuators to track down the problems of certain parts, like windows, sunroof, wipers, fuel pumps, etc., saving repair time & trouble. This makes OTOFIX D1 Lite the most cost-effective bidirectional scan tool.
  • 🎉[2026 Newest, 38+ Hot Reset Functions]: Equipped with 38+ reset functions in one, the OTOFIX D1 lite automotive scanner diagnostic tool allows you to troubleshoot 99% of common vehicle problems. You can use this car diagnostic scanner holding enough functions to easily repair common vehicle models in your repair shops. Including Oil Reset, Injector Coding, Throttle, DPF Reset, SCR Reset, Gear Learning, Clutch Learning, Suspension, etc. Note* Reset functions vary by model.
  • 🎉[OE Level Full Systems Diagnostics]: Unlike the 2-system and 4-system diagnostic tools, the OTOFIX auto scan tool can complete comprehensive system diagnostics within 5 minutes. It accesses and scans all available onboard systems like for Engine /AT /ABS /EPB /BMS /TPMS /SRS /SAS /Audio System /BCM /Air Conditioning / etc., to read & clear codes, view live data, and check ECU information. Note: Active test is not involved.
  • 🎉[Powerful Hardware Configuration]: Designed with a fashion appearance & a 7” touchscreen and a weight of 463g, this OTOFIX D1 Lite OBD2 diagnostic scanner scan tool is convenient for everywhere and easy to use & store. Android9.0 OS and 2+64GB memory enhance multi-task smoothness and diagnostic operation, no more wasting too much time. 5800mAh battery allows hours-lasting use. WiFi & VCI1 also bring faster communication for your diagnostics.
Bestseller No. 2
OTOFIX D1 Lite Bidirectional Scan Tool with 2-Year Free Updates, 2026 New All System Automotive Diagnostic Scanner, 38+ Reset Services, FCA AutoAuth, Active Test, CANFD&DOIP, Auto VIN
  • 🏆【2026 TOP OBD2 Scanner Diagnostic Tool】OTOFIX D1 Lite wireless obd2 scanner has upgraded hardware configuration and car coverage. The newly upgraded D1 Lite with 🔥OS Android 9.0🔥1.5Ghz 4 core high efficiency processor🔥2GB RAMeBay logo+64GB ROM large storage🔥5800mAh large battery, more stable and longer lasting diagnostics🔥 38+ Reset🔥action tests🔥full system diagnostic🔥Supports MV105 endoscope🔥21+ Language Supports🔥100000+ vehicle coverage to meet all your daily maintenance needs.
  • 👍【Bi-Directional Control / Active Test】D1 Lite obd2 scanner has bidirectional control(worth $300+), which is the most beloved feature among mechanic. If your headlights or car windows are broken, going to a repair shop will cost a lot of money. You can use D1 Lite to send execution commands to the ECU module and identify the repair status. Such as ABS, car windows, doors, valves, wipers, headlights, etc., effectively shorten diagnostic time and reduce diagnostic costs.
  • 🔥【All Systems Diagnostics, In-depth Checking】This advanced OBD2 Scanner D1 Lite can perform OE-level diagnosis of all systems including engine, transmission, airbag, ABS, ESP, TPMS, gateway, steering, radio, and air conditioning for more than 100 brands. This diagnostic scanner supports essential functions, such as reading ECU version info, reading and clearing fault codes, and reading data streams.With just a simple click, it provides you with accurate and in-depth diagnostics.
  • 🏆【38+ Reset Hot Functions】For repair workshops, holding an OTOFIX D1 Lite Auto scanner is a strong advantage over others. Its 38+ maintenance functions provide various solutions for all module repairs, including Oil Reset, TPMS Reset, Injector Coding, Suspension, Throttle Matching, etc., which will usher your repair business to a new pinnacle. Continuously updating will never make the functionality & compatibility out-of-date.
  • 🏆【150+ Models, 10000+ Car Coverage & 16 Languages】D1 Lite is a comprehensive car diagnostic scan tool, help you to troubleshoot car issues fast for 95% US, European, Asian auto makes. ✅ With frequent updates and optimizations allow D1 Lite to cover more vehicles to meet your needs. ✅ Multilingual menu allows auto mechanics around the world to use it without language barriers. 🚩Note: Kindly send us the S/N of the device to authorize new language updates before changing the menu language.
SaleBestseller No. 3
OTOFIX D1 Lite 2026 Bidirectional Scan Tool, 2 Years Free Update, 38+ Services, All System Diagnostic Scanner, Active Tests, AutoAuth FCA SGW, AutoVIN, CAN FD & DoIP, 99% Car Coverage
  • 【2026 OTOFIX D1 Lite Gives the Best Value for Money】OTOFIX D1 Lite bidirectional scan tool is more FASTER and SMARTER with 2026 Enhanced Hardwares & New Functions! 👍Alternative Bluetooth +USB connect 👍2G+64GB 👍4x ARM Cortex-A35 (1.5GHz) Processor (5X Faster CPU) 👍Android 9.0 OS 👍5G GHz WiFi 👍CANFD&DOIP 👍 FCAeBay logo AutoAuth 👍38+ Services 👍3K+ Bi-Directional Control 👍Full Systems Diagnose 👍2 Years Update 👍150+ Vehicle Coverage.
  • 👍【Active Tests】 OTOFIX D1 Lite is a bi-directional scan tool that can send commands to, and also receive information from vehicle control modules. This way, you can quickly locate and repair faulty auto parts. For Example: send direct commands to ask the vehicle to turn on/off the radiator fan, lights, sound horn, fuel pump, modulate throttle, open/close windows, operate mirrors and more. *Note that only available tests will be displayed in the menu.
  • 👍【38+ Service Functions】 OTOFIX D1 Lite scan tool offers 38+ of the hottest service functions that are commonly used for car repairs. That include Oil reset/SAS/EPB/BMS/Throttle/ABS bleeding, and 2065-new SUS/ADBLUE/NOX/Headlamp resets (and more) to help restore your car status after repairs are done. Compared to other diagnostic scanners for cars, the OTOFIX D1 Lite scanner is much more fully-featured. *Note that specific functions available depend on the make/model/year of your car.
  • 👍【All System Diagnostics + Cloud Report Management】 This 2026 car scanner OTOFIX D1 Lite provides troubleshooting and data for all ECUs: read/clear DTCs, view graphic live data/VIN, and locate system faults for safe driving. With Cloud Report Management, you can save detailed reports to cloud servers and easily shared them with others via QR codes/emails/text messages. Others can access these reports from any device (smartphones/tablets/PCs …) anytime, and you can better manage repair work.
  • 👍【99% Car Coverage】 This one-station car scanner diagnostic for all cars works on 150+ major car brands across the world. 1) It supports CAN-FD/DoIP protocols: compatible with GMCAVALIER/TRAX/Encore/Envision/GL8(LSY)/CT4/CT5 after 2019; VolvoeBay logo after 2018; Land RovereBay logo/JaguareBay logo after 2017; and BM.W F/G all chassis. 2) For models equipped with security modules (such as Renault & 2018+ FCAeBay logo SGW), its built-in AutoAuth allows you to easily break diagnostic barriers after registration.

This product presentation was made with AAWP plugin.


Last update on 2026-05-11 / Affiliate links / Images from Amazon Product Advertising API


 
Share to...