SI M11 01 14 Attachment

April 14, 2014

Delivery Stop: Replacing F56 B38 and B48 Oil Filter Housing
Disconnecting the battery ground lead:
Partially detach the seal (1).
Open the locks by turning anti-clockwise.
Release the screws (2) and remove the battery
cover (3).
The cover is unlocked and can be removed.

Unlock and disconnect the connector (1).
Loosen the nut (2).
Disconnect the battery earth lead (3) and secure
at the side.

1

SI M11 01 14 Attachment

April 14, 2014

Burning danger!
Repair work on the vehicle only with oil and
temperature-resistant protection gloves, incl. arm
protection, face protection and protective apron.

Remove the underbody protection:
Release the screws (see arrows).
Pull the forward underbody protection (1) below
the bumper panel (2) and remove.

Loosen the oil filter cap drain plug (1) and drain
the engine oil from the housing.

Do not drain engine oil from the engine oil pan.

2

SI M11 01 14 Attachment

April 14, 2014

Loosen the oil filter cap (1) at the hexagon (2) and
allow the engine oil to drain.

Do not drain engine oil from the engine oil pan.

Remove the radiator electric radiator fan:
Warning!
Danger of severe burns!
Perform repair work on the cooling system only
when the engine is cold.
Remove the gasket/seal (1) on the radiator.

Unlock and unplug the connectors (1) on the
radiator support.
Unclip the clips (2) on the fan shroud and place
the wiring harness out of the way.
Unclip the coolant hose and the bleeder line (3)
from the fan shroud.

3

SI M11 01 14 Attachment

April 14, 2014

Loosen the screws (1).

Unlock the fan shroud on the right side (1) in the
direction of the arrow.

Unlock the left side of the fan shroud (1) in the
direction of the arrow.

4

SI M11 01 14 Attachment

April 14, 2014

Remove the fan shroud (1) in the direction of the
arrow (clearance is tight).

Drain the engine coolant
Warning!
Danger of severe burns!
Perform repair work on the cooling system only
when the engine is cold.
Attention!
Safety gloves and safety goggles required.

Attention!
Danger of damage!
Only use approved engine coolants when refilling!

5

SI M11 01 14 Attachment

April 14, 2014

Remove the intake duct:
Unscrew the nuts (1).
Release the lock (2).
Slide out the intake port (3) to remove.

Remove the intake silencer:
Pull off the rubber retainer (1) from the intake
silencer housing.
Release the screw (2).
Unlock the connector (3) on the hot film air mass
meter and disconnect.
Release the clamp (4) and pull the clean air pipe
out of the intake silencer housing.
Pull the intake filter housing (5) up and out of the
rubber mounts to remove.
Remove the cross member:
Loosen the screws (1) and (2).
Loosen the clips (3) for the hood release Bowden
cable.

6

SI M11 01 14 Attachment

April 14, 2014

Loosen the screws (1).
Remove the rivet (2).

Loosen the screws (1).
Remove the cross member (2) by lifting up and
out.

Cooper with B38 3-cylinder engine only!
Loosen the air conditioning compressor:
Remove the air conditioning compressor screws
(1).
Gently move the compressor away from the oil
filter housing to gain clearance and provide
adequate support.
Note: Do not discharge the refrigerant!

7

SI M11 01 14 Attachment

April 14, 2014

Remove the coolant hoses:
Release the coolant hose lock (1) and remove the
hose in the direction of the arrow.

Disconnect the coolant hose (1).

Remove the auxiliary water pump:
Undo the screw (1) and pull the auxiliary water
pump (2), complete with bracket, out towards the
front of the vehicle.

8

SI M11 01 14 Attachment

April 14, 2014

Release and remove the hose connection (1).

Release and remove the connection (1).
Release and remove the connector (2).
Remove the auxiliary water pump (3), complete
with bracket.

Loosen the screws in this order: 5 – 4 – 3 – 2 – 1.
Remove the oil-filter housing (6).

9

SI M11 01 14 Attachment

April 14, 2014

Install new oil filter housing P/N 11 42 8 511 391
(6) and new seals/gaskets.
Tighten the screws in this order: 1 – 2 – 3 – 4 – 5.
Tightening torque: 10 Nm

Install the auxiliary water pump:
Install the auxiliary water pump (3), complete with
bracket.
Connect the hose (1).
Install the plug connection (2).

Coonect the hose (1).

10

SI M11 01 14 Attachment

April 14, 2014

Tighten the screw (1)
Tightening torque: 20 Nm

Clip the wiring harness (1) back together.
Clip the B+ cable (2) into the holder.

Reinstall the coolant hoses:
A click must be heard when securely locked (1).

11

SI M11 01 14 Attachment

April 14, 2014

Reinstall the coolant hose (1).
A click must be heard when securely locked.

Reinstall the compressor:
Reposition the air conditioning compressor (2) and
tighten the screws (1).
Tightening torque: 38 Nm

Install the cross member:
Only hand-tighten all of the screws at first before
applying torque.
Torque sequence:
Tighten the screw (1); use tightening torque 12
Nm.
Tighten the screw (2); use tightening torque 6 Nm.
Secure the clips (3) for the hood release Bowden
cable for the bonnet locks on the cross member.

12

SI M11 01 14 Attachment

April 14, 2014

Tighten the screw (1).
Tightening torque: 12 Nm

Tighten the screw (1).
Tightening torque: 12 Nm
Secure the spread rivit (2).

Install the electric fan:
Reinstall the fan shroud (1) in the direction of the
arrow (clearances are tight).

13

SI M11 01 14 Attachment

April 14, 2014

Lock the fan shroud on the left and right side.

Tighten the screws (1).
Tightening torque: 8 Nm

Connect the electrical plug (1) at the fan shroud
plug socket.
Connector (1) will make an audible clicking sound
when secured.
Install the clips (2) at the fan shroud.
Clip the coolant hose and bleeding line (3) to the
fan shroud.

14

SI M11 01 14 Attachment

April 14, 2014

Reinstall the gasket/seal (1) on the radiator.

Install the intake silencer and intake duct:
Tighten the clamp (4).
Tightening torque: 3 Nm
Connect the connector (3) to the hot film air mass
meter.
Connector (3) must snap audibly into place.
Tighten the screw (2).
Tightening torque: 8 Nm
Install the intake duct (3).
Lock the tab into the air box (2).
Tighten the nuts (1).
Tightening torque: 8 Nm

Refilling the cooling system:
Refill the cooling system only with new coolant before starting the engine.
Refer to Repair Instruction 17 00 039, “Venting and filling cooling system with vacuum filling unit.”
15

SI M11 01 14 Attachment

April 14, 2014

Reconnect the battery and install the cover:
Connect the battery earth lead (3) and tighten the
nut (2).
Tightening torque: 5 Nm
Connect the plug (1).

Install the battery cover (3) and tighten the screws
(2).
Tightening torque: 2.8 Nm
Turn the locks to limit the position in the direction
of the arrow.
Install the gasket (1) and press down firmly to
secure

Topping the engine oil:
Top the engine oil with 0.3 liters or 11 oz. of engine oil.
Verify that all repairs are leak-free.





Vehicle is on an even surface.
Start the engine and let idle until the oil pressure check light turns off.
Turn the engine off.
Check the oil-filter cap for leaks.

16

SI M11 01 14 Attachment

April 14, 2014

Install the underbody protection:
Feed the underbody protection (1) inside
the bumper panel (2).
Secure the underbody protection (1) with bolts.

17