NHTSA ID Number: 10146288
Manufacturer Communication Number: FL756
TSB/Document Date: 2018-10-29
Summary
Brake Light Pressure switch may not activate the brake lights with a light application of the brake pedal.
ATTENTION: Dealer Principal, Warranty Manager, Service
Manager, Parts Manager
Freightliner
Dealers – U.S. and Canada
Western Star
and Sterling Dealers – U.S. and Canada
Direct Warranty Customers – U.S. and Canada
Export Distributors
REF #:
ICI18-016
Effective:
05/17/18
Release:
05/17/18
Daimler Trucks
North America LLC
WARRANTY CAMPAIGNS DEPARTMENT
P.O. Box 4090
800-547-0712
Portland, Oregon 97208-4090
If you have questions
about this Letter, please
submit your inquiry on the
Web using the WSC Link
on DTNAConnect
SUBJECT: FL756 – Automotive Connector Terminal Removal Tool
This letter is to inform you that the automotive connector terminal removal tool (DDE DK10CHA17002-1),
used in step 7 of the FL756 work instructions, is part of tool kit DDE DKI0CHA17001. Check this kit for the
tool as your location should already have this required kit. If you do not have it in the kit please order a
replacement tool.
If you have questions or need further information, contact the Warranty Campaigns Department by
submitting an inquiry through the WSC Link on DTNAConnect.
The information contained in this letter supercedes and supplements any related policies and procedures in any previously
released bulletins, the Warranty Manual, and/or previously released letters. Failure to read or distribute this letter will not
exempt addressees from compliance with the information contained herein.
Page 1 of 1
Daimler Trucks![]()
North America LLC
Recall Campaign
April 2018
FL756AB
NHTSA #17V-761
Transport Canada #17-583
Subject: Brake Light Pressure Switches
Models Affected: Specific Freightliner
Cascadia and Western
Star 4700, 4900, 5700, 6900 model vehicles manufactured
March 27, 2007, through November 21, 2017.
General Information
NOTE: Recall FL756 is grouped by domicile. FL756A is US and Canada; FL756B is Export. There is no
difference in the repair for groups A and B.
Daimler Trucks
North America LLC (DTNA), on behalf of its Freightliner
Trucks Division and wholly owned
subsidiary, Western Star
Truck Sales, Inc., has decided that a defect that relates to motor vehicle safety exists
on the vehicles mentioned above.
There are approximately 503,909 vehicles involved in this campaign.
On certain vehicles, after several hard brake applications, the brake light pressure switch may not activate the
brake lights with a light application of the brake pedal. Brake lights not illuminating when the service brakes are
applied would not signal to other motorists the intent of the driver to slow down, leading to an increased risk of
a crash.
The brake light pressure switch will be repaired.
Additional Repairs
Dealers must complete all outstanding Recall and Field Service campaigns prior to the sale or delivery of a
vehicle. A Dealer will be liable for any progressive damage that results from its failure to complete campaigns
before sale or delivery of a vehicle.
Owners may be liable for any progressive damage that results from failure to complete campaigns within a
reasonable time after receiving notification.
Work Instructions
Please refer to the attached work instructions. Prior to performing the campaign, check the vehicle for a
completion sticker (Form WAR260).
Replacement Parts
There are no replacement parts for this campaign repair.
If our records show your dealership has ordered any vehicles involved in campaign number FL756, a list of the
customers and vehicle identification numbers will be available in OWL.
Removed Parts
U.S. and Canadian Dealers, please follow Warranty Failed Parts Tracking shipping instructions for the
disposition of all removed parts. Export distributors, please destroy removed parts unless otherwise advised.
Labor Allowance
Table 1 - Labor Allowance
Campaign
Number
Procedure
Time Allowed
(hours)
SRT Code
Corrective Action
FL756AB
Modify switch
0.2
996-R185A
12-Repair Recall/Campaign
Table 1
Page 1
Daimler Trucks![]()
North America LLC
Recall Campaign
April 2018
FL756AB
NHTSA #17V-761
Transport Canada #17-583
IMPORTANT: When the Recall has been completed, locate the base completion label in the appropriate location on the vehicle, and attach the red completion sticker provided in the recall kit (Form WAR260). If the vehicle does not have a base completion label, clean a spot on the appropriate location of the vehicle and first
attach the base completion label (Form WAR259). If a recall kit is not required or there is no completion sticker
in the kit, write the recall number on a blank sticker and attach it to the base completion label.
Claims for Credit
NOTE: Recall FL756 is grouped by domicile. FL756A is US and Canada; FL756B is Export. There is no
difference in the repair for groups A and B.
You will be reimbursed for your parts, labor, and handling (landed cost for Export Distributors) by submitting
your claim through the Warranty system within 30 days of completing this campaign. Please reference the
following information in OWL:
• Claim type is Recall Campaign.
• In the FTL Authorization field, enter the campaign number and appropriate condition code (FL756-A or
FL756-B).
• In the Primary Failed Part Number field, enter 25-FL756-000.
• In the Labor field, first enter the appropriate SRT from the Labor Allowance Table. Administrative time will
be included automatically as SRT 939-0010A for 0.3 hours.
• The VMRS Component Code is 034-002-020 and the Cause Code is A1 - Campaign.
• U.S. and Canada -- Reimbursement for Prior Repairs. When a customer asks about reimbursement,
please do the following:
• Accept the documentation of the previous repair.
• Make a brief check of the customer’s paperwork to see if the repair may be eligible for reimbursement. (See the "Copy of Owner Letter" section of this bulletin for reimbursement guidelines.)
• Submit an OWL Recall Pre-Approval Request for a decision.
• Include the approved amount on your claim in the Other Charges section.
• Attach the documentation to the pre-approval request.
• If approved, submit a based on claim for the pre-approval.
• Reimburse the customer the appropriate amount.
IMPORTANT: OWL must be viewed prior to performing the recall to ensure the vehicle is involved and the
campaign has not been previously completed. Also, check for a completion sticker prior to beginning work.
U.S. and Canadian dealers, contact the Warranty Campaigns Department via Web inquiry at
DTNAConnect.com / WSC, or the Customer Assistance Center at (800) 385-4357, after normal business hours,
if you have any questions or need additional information. Export distributors, submit a Web inquiry or contact
your International
Service Manager.
U.S. and Canadian Dealers: To return excess kit inventory related to this campaign, U.S. dealers must submit a
Parts Authorization Return (PAR) to the Memphis PDC. Canadian dealers must submit a PAR to their facing
PDC. All kits must be in resalable condition. PAR requests must include the original purchase invoice number.
Export Distributors: Excess inventory is not returnable.
The letter notifying U.S. and Canadian vehicle owners is included for your reference.
Please note that the National Traffic and Motor Vehicle Safety Act, as amended (Title 49, United States Code,
Chapter 301), requires the owner’s vehicle(s) be corrected within a reasonable time after parts are available to
you. The Act states that failure to repair a vehicle within 60 days after tender for repair shall be prima facie
evidence of an unreasonable time. However, circumstances of a particular situation may reduce the 60 day
Page 2
Daimler Trucks![]()
North America LLC
Recall Campaign
April 2018
FL756AB
NHTSA #17V-761
Transport Canada #17-583
period. Failure to repair a vehicle within a reasonable time can result in either the obligation to (a) replace the
vehicle with an identical or reasonably equivalent vehicle, without charge, or (b) refund the purchase price in
full, less a reasonable allowance for depreciation. The Act further prohibits dealers from selling a vehicle unless
all outstanding recalls are performed. Any lessor is required to send a copy of the recall notification to the
lessee within 10 days. Any subsequent stage manufacturer is required to forward this notice to its distributors
and retail outlets within five working days.
Page 3
Daimler Trucks![]()
North America LLC
Recall Campaign
April 2018
FL756AB
NHTSA #17V-761
Transport Canada #17-583
Copy of Notice to Owners
Subject: Brake Light Pressure Switches
For the Notice to U.S. Customers: This notice is sent to you in accordance with the National Traffic and Motor
Vehicle Safety Act. For the Notice to Canadian Customers: This notice is sent to you in accordance with the
Canadian Motor Vehicle Safety Act.
Daimler Trucks
North America LLC (DTNA), on behalf of its Freightliner
Trucks Division and wholly owned
subsidiary, Western Star
Truck Sales, Inc., has decided that a defect that relates to motor vehicle safety exists
on specific Freightliner
Cascadia and Western Star
4700, 4900, 5700, 6900 model vehicles manufactured
March 27, 2007, through November 21, 2017.
On certain vehicles, after several hard brake applications, the brake light pressure switch may not activate the
brake lights with a light application of the brake pedal. Brake lights not illuminating when the service brakes are
applied would not signal to other motorists the intent of the driver to slow down, leading to an increased risk of
a crash.
The brake light pressure switch will be repaired.
This is the second of two notices mailed regarding this recall. The repair is available and you may now contact
an authorized Daimler Trucks
North America dealer to arrange to have the Recall performed. To locate an
authorized dealer, search online at www.Daimler-TrucksNorthAmerica.com. On the menu tab, select “Contact,”
scroll down to “Find a Dealer,” and select the appropriate brand. The Recall will take approximately one hour
and will be performed at no charge to you.
You may be liable for any progressive damage that results from your failure to complete the Recall within a
reasonable time after receiving notification.
If you do not own the vehicle that corresponds to the identification number(s) which appears on the Recall
Notification, please return the notification to the Warranty Campaigns Department with any information you can
furnish that will assist us in locating the present owner. If you have leased this vehicle, Federal law requires that
you forward this notice to the lessee within 10 days. If you are a subsequent stage manufacturer, Federal law
requires that you forward this notice to your distributors and retail outlets within five working days. If you have
paid to have this recall condition corrected prior to this notice, you may be eligible to receive reimbursement.
Please see the reverse side of this notice for details.
For the Notice to U.S. Customers: If you have questions about this Recall, please contact the Warranty
Campaigns Department at (800) 547-0712, 7:00 a.m. to 4:00 p.m. Pacific Time, Monday through Friday, e-mail
address [email protected], or the Customer Assistance Center at (800) 385-4357 after
normal business hours. If you are not able to have the defect remedied without charge and within a reasonable
time, you may wish to submit a complaint to the Administrator, National Highway Traffic Safety Administration,
1200 New Jersey Avenue, SE., Washington, DC 20590; or call the Vehicle Safety Hotline at (888) 327-4236
(TTY: 800-424-9153); or to http://www.safercar.gov. For the Notice to Canadian Customers: If you have
questions about this Recall, please contact the Warranty Campaigns Department at (800) 547-0712, 7:00 a.m.
to 4:00 p.m. Pacific Time, Monday through Friday, e-mail address [email protected], or
the Customer Assistance Center at (800) 385-4357 after normal business hours.
We regret any inconvenience this action may cause but feel certain you understand our interest in motor vehicle
safety.
WARRANTY CAMPAIGNS DEPARTMENT
Enclosure
Page 4
Daimler Trucks![]()
North America LLC
Recall Campaign
April 2018
FL756AB
NHTSA #17V-761
Transport Canada #17-583
Reimbursement to Customers for Repairs
Performed Prior to Recall
If you have already paid to have this recall condition corrected you may be eligible to receive reimbursement.
Requests for reimbursement may include parts and labor. Reimbursement may be limited to the amount the
repair would have cost if completed by an authorized Daimler Trucks
North America LLC dealer. The following
documentation must be presented to your dealer for consideration for reimbursement.
Please provide original or clear copies of all receipts, invoices, and repair orders that show:
• The name and address of the person who paid for the repair
• The Vehicle Identification Number (VIN) of the vehicle that was repaired
• What problem occurred, what repair was done, when the repair was done
• Who repaired the vehicle
• The total cost of the repair expense that is being claimed
• Proof of payment for the repair (such as the front and back of a cancelled check or a credit card receipt)
Reimbursement will be made by check from your Daimler Trucks
North America LLC dealer.
Please speak with your Daimler Trucks
North America LLC authorized dealer concerning this matter.
Page 4
Daimler Trucks![]()
North America LLC
Recall Campaign
April 2018
FL756AB
NHTSA #17V-761
Transport Canada #17-583
Work Instructions
Subject: Brake Light Pressure Switches
Models Affected: Specific Freightliner
Cascadia and Western
Star 4700, 4900, 5700, 6900 model vehicles manufactured
March 27, 2007, through November 21, 2017.
NOTE: Recall FL756 is grouped by domicile. FL756A is US and Canada; FL756B is Export. There is no
difference in the repair for groups A and B.
Pressure Switch Procedure
1. Check the base label (Form WAR259) for a completion sticker for FL756 (Form WAR260) indicating this
work has been completed. The base label is usually located on the passenger-side door, about 12 inches
(30 cm) below the door latch. If a completion sticker is present, no work is needed. If a completion sticker is
not present, proceed to the next step.
2. Park the vehicle on a level surface, shut down the engine, and apply the parking brake. Chock the tires.
3. For Cascadia vehicles, remove the four screws attaching the column cover to the dash, then remove the
cover. See Fig. 1, Ref. A.
For Western Star
vehicles, remove the three screws and two plastic rivets attaching the combination column
and throttle pedal cover to the dash, then remove the cover. See Fig. 2 for Western Star
vehicles.
A. The column cover is installed; remove the four
screws.
1. Column Cover
B. The column cover is removed.
Fig. 1, Column Cover, Cascadia Vehicles
Page 6
Daimler Trucks![]()
North America LLC
Recall Campaign
April 2018
FL756AB
NHTSA #17V-761
Transport Canada #17-583
1. Column Cover Screws
2. Column Cover
3. Plastic Rivets
Fig. 2, Column Cover, Western Star
Vehicles
4. For Cascadia vehicles, remove the three screws attaching the throttle pedal cover, then remove the cover.
See Fig. 3.
For Western Star
vehicles there is only one cover for the column and throttle pedal, which was removed in
the previous step. Go to step 5.
A. Throttle pedal cover installed; remove the three
screws.
B. Throttle pedal cover removed.
Fig. 3, Removing the Throttle Pedal Cover
Page 7
Daimler Trucks![]()
North America LLC
Recall Campaign
April 2018
FL756AB
NHTSA #17V-761
Transport Canada #17-583
5. Disconnect the switch connector from the air pressure switch. See Fig. 4 for Cascadia vehicles and Fig. 5
for Western Star
vehicles.
Fig. 4, Disconnecting the Switch Connector, Cascadia
Vehicles
A. Switch Location—Wide-Angle View
B. Switch Location—Close-Up View
Fig. 5, Disconnecting the Switch Connector, Western Star
Vehicles
Page 8
Daimler Trucks![]()
North America LLC
Recall Campaign
April 2018
FL756AB
NHTSA #17V-761
Transport Canada #17-583
6. Remove the switch connector back cover. See Fig. 6.
Fig. 6, Switch Connector, Back Cover Partially
Removed
Page 9
Daimler Trucks![]()
North America LLC
Recall Campaign
April 2018
FL756AB
NHTSA #17V-761
Transport Canada #17-583
NOTE: It does not matter which pin is removed.
7. Using the automotive connector terminal removal tool (DKI0CHA17002-1), remove one of the pins from the
connector. See Fig. 7.
A. Removing the connector pin.
B. The connector pin is removed from the switch connector.
Fig. 7, Removing the Connector Pin
Page 10
Daimler Trucks![]()
North America LLC
Recall Campaign
April 2018
FL756AB
NHTSA #17V-761
Transport Canada #17-583
8. Cut the green seal off of the pin that was removed.
9. With the seal removed, use the automotive connector terminal removal tool to retention the latch on the pin.
If this is not done, the pin may not latch and could push out when the connector is installed. See Fig. 8.
1. Pin
2. Automotive Connector Terminal Removal Tool
Fig. 8, Retentioning the Pin Latch
10. Install the pin in the back of the connector. Pull on the wire to ensure the terminal is seated properly. If the
terminal does not lock in properly, repeat step 9.
11. Install the connector back cover.
12. Connect the switch connector to the air pressure switch.
13. Using the three screws, install the throttle pedal cover.
14. Install the column cover.
For Cascadia vehicles, use the four screws and install the column cover. See Fig. 1.
For Western Star
vehicles, use the three screws and two plastic rivets and install the combination column
and throttle pedal cover. Ensure that the holes in the bracket and cover line up before installing the rivets.
See Fig. 2.
15. Clean a spot on the base label (Form WAR259), write the recall number, FL756, on a red completion sticker
(Form WAR260), and attach it to the base label, indicating this work has been completed.
Page 11
- Mixes well with conventional fluids
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If the TSB PDF does not show, download or view it on the NHTSA Website.
Click on the (+) Plus Sign
Then Click on Associated Document(s)
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TSB/Document ID: FL756
Replacement Service Bulletin Number:
MFR Communication Date: 2018-05-01
MFR Internal Campaign ID/Software Version:
Communication Type: Service Bulletin/Repair Instructions
NHTSA Components: SERVICE BRAKES, AIR
MFR Component System:
MFR Component Subsystem:
Previous TSB | Next TSB |
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