GROUP

NUMBER

CAMPAIGN
c

Technical Service Bulletin
SUBJECT:

DATE

18-01-026
MODEL(S)
TUCSON (TL)

SEPTEMBER 2018

TUCSON VACUUM PUMP SEALANT APPLICATION / CAP
REPLACEMENT (SERVICE CAMPAIGN T3C)

 IMPORTANT

*** Dealer Stock and Retail Vehicles ***
Dealers must perform this Campaign on all affected vehicles prior to customer retail delivery and
whenever an affected vehicle is in the shop for any maintenance or repair.
When a vehicle arrives at the Service Department, access Hyundai Motor America's "Warranty
Vehicle Information" screen via WEBDCS to identify open Campaigns.
Description: Some subject vehicles may experience the illumination of various warning lamps
including the brake warning lamp and other lamps. This bulletin describes the procedure to apply
sealant to the vacuum pump or replace the vacuum pump cap based on vehicle inspection.
Applicable Vehicles: Certain 2016-2017 MY Tucson (TL) vehicles with 1.6L Turbo engines
Parts Information:
Model

Part Name

Part Number

Qty

CAP & HOUSING KIT

59201-D300XQQH

1

SEALANT

00232-19076

1

TUCSON

Note
Only required if warning lights ARE
present. See page 2.
Only required if warning lights are
NOT present. See page 2.
1 can of sealant is sufficient for
approximately 100 vehicles.

Warranty Information:
Model

Op. Code

Operation

Op.
Time

TUCSON
(TL)

80C032R0

SEALANT APPLICATION

0.3 M/H

80C032R1

PUMP CAP REPLACEMENT

0.4 M/H

Causal Part No. Nature Cause
Code
Code
59200-D3000

B22

ZZ7

NOTE 1: Submit Claim on Campaign Claim Entry Screen
NOTE 2: If a part is found in need of replacement while performing this campaign and the affected part is still
under warranty, submit a separate claim using the same Repair Order. If the affected part(s) are out
of warranty, request a Prior Authorization # for goodwill consideration prior to completing the
Campaign.
NOTE 3: Sealant will be reimbursed as Sublet under Op Code 80C032R0.

Circulate To: General Manager, Service Manager, Parts Manager, Warranty Manager, Service
Advisors, Technicians, Body Shop Manager, Fleet Repair

SUBJECT:

TUCSON VACUUM PUMP (SERVICE CAMPAIGN T3C)

Service Procedure:
1. Check the vehicle’s dashboard for any warning
lights (refer to notice below). Lift up the vehicle and
loosen the engine under cover mounting bolts (A).
Tightening Torque :
7.8 ~ 11.7 Nm (0.8 ~ 1.2 kgf.m, 5.7 ~ 8.6 lb-ft)

NOTICE
If any warning lights are present, the
vacuum pump cap will be replaced.
A
If no warning lights are present, sealant
will be applied to the vacuum pump.
2. Remove the engine under cover (B).

B

3. Check the position of the electronic vacuum
pump (C).

C

TSB #: 18-01-026

Page 2 of 7
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SUBJECT:

TUCSON VACUUM PUMP (SERVICE CAMPAIGN T3C)

NOTICE
If any warning lights are illuminated on the dashboard, skip to Step 5 to replace the
vacuum pump cap.
If no warning lights are illuminated, proceed with Step 4 to apply sealant to the vacuum
pump.

4. If no warning lights are illuminated on the
dashboard, proceed with the following steps to
apply sealant to the vacuum pump.
4a. Clean the vacuum pump connector molding on
both sides of (D).

D

4b. Apply (2) coats of sealant on both sides (D).

D

TSB #: 18-01-026

D

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SUBJECT:

TUCSON VACUUM PUMP (SERVICE CAMPAIGN T3C)

4c) Clean and apply sealant to the rear side (E).
4d) Reinstall all removed parts in the reverse order
of removal.

E
4e) Check for any DTCs and perform the appropriate
diagnostic service. Ensure no warning lights are
present to complete the procedure.

5. If any warning lights are on, proceed with the
following steps to replace the vacuum pump cap.
6. Disconnect the pump connector (A).

A

7. Loosen the (4) pump cap mounting screws (B).

B

Tool : Torx T-20

Tightening Torque :
14.7 ~ 19.6 Nm (1.5 ~ 2.0 kgf.m, 10.8 ~ 14.4 lb-ft)

TSB #: 18-01-026

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SUBJECT:

TUCSON VACUUM PUMP (SERVICE CAMPAIGN T3C)

8. Carefully loosen the cap assembly (C) and pull
straight off without rotating.

C

9. Slowly rotate the cap assembly (C) a half-turn
clockwise to untwist the wires.

C

10. Disconnect the cap terminals using long nose
pliers (D). Note the wire color installed at each

terminal before removal.

!

CAUTION

Note the wire color installed at each
terminal before removal.
D
The new cap and wires will be installed in
the same orientation in the next step.

TSB #: 18-01-026

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TUCSON VACUUM PUMP (SERVICE CAMPAIGN T3C)

D

11. Install the new cap assembly terminals (E) by
hand in the same orientation noted in the previous
step. Ensure the blue gasket is installed on the new
cap.

E

12. Slowly rotate the cap (F) a half-turn
counterclockwise to cross the wires and push firmly
until the cap is completely seated to the vacuum
pump.

F

TSB #: 18-01-026

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SUBJECT:

TUCSON VACUUM PUMP (SERVICE CAMPAIGN T3C)

13. Tighten the cap assembly mounting screws (G)
and reconnect the pump connector.
Tool : Torx T-20

Tightening Torque :
14.7 ~ 19.6 Nm (1.5 ~ 2.0 kgf.m, 10.8 ~ 14.4 lb-ft)

!

G

CAUTION

DO NOT overtighten the cap mounting screws.

14. Reinstall all removed parts in the reverse order
of removal.

15. Check for any DTCs and perform the appropriate
diagnostic service. Ensure no warning lights are
present to complete the procedure.

TSB #: 18-01-026

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