NHTSA ID Number: 10145159
Manufacturer Communication Number: VPI1802A1_OWNER
TSB/Document Date: 2018-10-09
Summary
PRODUCT IMPROVEMENT CAMPAIGN (PI1802A1) UPDATE - OWNER LETTER - Dear Kia
Optima Owner: As we previously notified you, Kia
Motors America, Inc. is conducting an important Product Improvement Campaign to perform a software update on some 2014 MY Optima vehicles equipped with 2.4L Gasoline Direct Injection (?GDI?) engines, and all 2015 MY Optima vehicles equipped with 2.4L GDI and 2.0L Turbocharged GDI (?T-GDI?) engines to protect the engine from excessive connecting rod bearing damage by utilizing a Knock Sensor Detection System (?KSDS?). Our records show that the KSDS software was recently installed in your vehicle and we want to thank you for your quick action. Since then, Kia
has become aware that the KSDS software version installed in your vehicle has an error and requires the installation of a new corrected software.
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TSB/Document ID: VPI1802A1_OWNER
Replacement Service Bulletin Number:
MFR Communication Date: 2018-09-20
MFR Internal Campaign ID/Software Version:
Communication Type: Service Bulletin/Repair Instructions
NHTSA Components: ENGINE
MFR Component System:
MFR Component Subsystem:
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Kia
Motors America, Inc.
Corporate Headquarters
111 Peters Canyon Road, Irvine, CA 92606-1790 USA
PRODUCT IMPROVEMENT CAMPAIGN
IMPORTANT UPDATED NOTICE
September 20, 2018
Dear Kia
Optima Owner:
As we previously notified you, Kia
Motors America, Inc. is conducting an important Product Improvement Campaign to
perform a software update on some 2014 MY Optima vehicles equipped with 2.4L Gasoline Direct Injection (“GDI”)
engines, and all 2015 MY Optima vehicles equipped with 2.4L GDI and 2.0L Turbocharged GDI (“T-GDI”) engines to
protect the engine from excessive connecting rod bearing damage by utilizing a Knock Sensor Detection System
(“KSDS”).
Our records show that the KSDS software was recently installed in your vehicle and we want to thank you for your
quick action. Since then, Kia
has become aware that the KSDS software version installed in your vehicle has an error
and requires the installation of a new corrected software.
What Is the Issue With the KSDS Software Currently Installed In Your Vehicle?
As identified in the previous notice to you, Kia
designed its KSDS software to 1) detect vibrations indicating the onset
of excessive connecting rod bearing wear in the engine, 2) warn the driver and 3) initiate a limp home mode to both
protect the engine while allowing limited operation of the vehicle at speeds up to 65mph. As a result of a software
error, once limp home mode is activated, you will no longer be able to accelerate the vehicle up to 65mph.
Instead, if driving above 20mph, the vehicle will decelerate slowly until it reaches 20mph. Once the
vehicle is stopped for any reason, the transmission will only be able to engage its first gear thereby
limiting vehicle speed to 20mph or less depending on vehicle loading and road conditions.
In order to correct this, Kia
is asking you to return to the dealership to have this software update with the corrected
version installed as quickly as possible.
What Will Kia
Do?
At no cost to you, Kia
will install the updated corrected software to the ECU in your vehicle.
For the inconvenience involved in returning to the dealership for this additional service, Kia
would like to
provide you with the following:
o
o
Complimentary lube, oil and filter change which can be utilized at your next regularly-scheduled
maintenance interval at your local Kia
dealership (no time limit to complete); and
$25 gift card to be mailed to you upon receipt of notification of completion of this corrected KSDS
software update from your Kia
dealership if completed by November 30, 2018 (card issuance typically
within 30-60 days after the update is completed)
What Should You Do?
Please contact your Kia
dealership immediately to have the updated KSDS software installed on your vehicle.
The estimated time required to update the ECU in your vehicle is approximately one (1) hour, depending on
your dealer’s schedule. We recommend that you contact your local Kia
dealer to schedule a service
appointment by phone or online to minimize inconvenience.
If limp home mode is triggered prior to receiving the updated software version and you believe that you
cannot drive the vehicle to a Kia
dealer to have this update completed, you can contact Kia
Roadside
Assistance at 1-800-333-4542 to have the vehicle towed to your nearest dealer.
To find your nearest dealer, visit www.kia.com and click the “Find Dealer” button in the upper right corner
(“Dealers” on a mobile device). You can also use the QR code below with your mobile device to access this
information (see the bottom of this letter for more information about QR code use):
IMPORTANT
Continue to follow the maintenance schedule outlined in Section 7 (Maintenance) of your
vehicle’s Owner’s Manual. Keep copies of your receipts/repair orders to show compliance with the
vehicle’s maintenance schedule.
Place this letter in your vehicle’s glove compartment, preferably together with your vehicle’s other warranty
information. When seeking service, refer this letter to your servicing dealer. If you sell your vehicle, ensure
that you include this letter with the documents you provide to the buyer.
What Will Happen Once The Corrected Knock Sensor Detection System Software Has Been Installed?
If excessive bearing wear is detected after the KSDS software update has been completed, the following will occur:
1. The Malfunction Indicator Lamp (“MIL”) will blink continuously, and the vehicle will be placed in a
reduced power and acceleration mode [referred to as “Limp Home Mode”].
Malfunction Indicator Lamp (“MIL”)
2. Your vehicle can continue to be operated for a limited time in Limp Home Mode to permit you to
drive the vehicle to a safe location, but it will accelerate slowly and have a reduced maximum
speed. Engine RPMs will be limited to approximately 1800-2000 RPM. This means the maximum vehicle
speed will be limited to approximately 65mph or less depending on vehicle loading and road conditions.
Should the above occur in your vehicle (blinking MIL and Limp Home Mode), contact your dealer immediately to have
your vehicle inspected.
WARNING:
o
o
o
If you ignore the blinking MIL and continue to drive your vehicle in Limp Home Mode for
an extended number of miles, your vehicle may eventually experience severe engine
damage and stall.
The Kia
service technician will be able to read how long you have driven your vehicle after the KSDS
is activated.
It is important that you understand that an abusive failure to take the vehicle to a Kia
dealer after
KSDS activation may void the lifetime warranty KMA is providing with completion of this Product
Improvement Campaign.
Have You Changed Your Address or Sold Your Kia
?
If you have changed your home address, sold your Kia
vehicle, or no longer own your vehicle, please
complete the enclosed prepaid “Change of Address/Ownership” card and mail it to us.
Kia
Motors America, Inc.
Corporate Headquarters
111 Peters Canyon Road, Irvine, CA 92606-1790 USA
What If You Have Other Questions?
Should you have any questions regarding this Product Improvement Campaign or your dealer does not
respond to your service request in a timely manner, we suggest that you contact Kia
’s Consumer Assistance
Center at 1-800-333-4542 (Monday through Friday, 5AM to 6PM, Pacific Standard Time), or through the
owner’s section of www.kia.com.
Please accept our apologies for any inconvenience this matter may cause you.
Sincerely,
Consumer Affairs Department
QR Code Use:
A QR Code is a square, 2-dimensional barcode that can be read by mobile devices loaded with an appropriate barcode or QR
Code Reader App. The app reads the barcode image and then launches/uploads the specific information the code contains,
such as URLs, text, photos, videos.
With a mobile device, download a QR Code Reader App. With many devices, you can do this through an app store or
marketplace.
Open the QR Code Reader App on your mobile device. The app will utilize your device’s camera. Center the code in
the camera viewing area. With some apps, the URL or other information will automatically load when the code is recognized.
For others, you may have to snap or take a picture of the QR code. Refer to the QR Reader Code App instructions.
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