NHTSA ID Number: 10144809
Manufacturer Communication Number: TEBE7922-01
TSB/Document Date: 2018-09-24
Summary
The existing 516-9693 Cylinder Liners can crack in the bottom O-ring grooves on certain Caterpillar
Products equipped with a C18 Engine, including certain Truck Engines. If the existing liner cracks it will allow oil and coolant mixing.
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Previous Screen
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Service Letter
PRODUCT SUPPORT PROGRAM FOR REPLACING 516-9693 CYLINDER LINERS ON CERTAIN
CATERPILLAR PRODUCTS EQUIPPED WITH A C18 ENGINE, AND C18 GENERATOR SETS,
INDUSTRIAL ENGINES, LOCOMOTIVE ENGINES, MARINE ENGINES, OEM POWER PACKS,
PETROLEUM ENGINES, AND TRUCK ENGINES
Media Number -TEBE7922-01
Publication Date -2018/08/20
Date Updated -2018/08/25
Caterpillar: Confidential Yellow
TEBE7922-01
20Aug2018
(Revised 24Aug2018)
U-490
A-359
D-432
O-435
TT-2
TM-13
TA-6
After Failure Only
PRODUCT SUPPORT PROGRAM FOR REPLACING 516-9693
CYLINDER LINERS ON CERTAIN CATERPILLAR PRODUCTS
EQUIPPED WITH A C18 ENGINE, AND C18 GENERATOR
SETS, INDUSTRIAL ENGINES, LOCOMOTIVE ENGINES,
MARINE ENGINES, OEM POWER PACKS, PETROLEUM
ENGINES, AND TRUCK ENGINES
Caterpillar: Confidential Yellow
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1216 1201
PS53847
NOTE:
Caterpillar’s obligations under this Service Letter are subject
to, and shall not apply in contravention of, the laws, rules,
regulations, directives, ordinances, orders, or statutes of the
United States, or of any other applicable jurisdiction, without
recourse or liability with respect to Caterpillar.
NOTE:
This Program can only be administered after a failure occurs.
The decision whether to apply the Program is made by the dealer.
When reporting the repair, use "PS53847" as the Part Number and
"7755" as the Group Number. Use "96" as the Warranty Claim
Description Code and use "Z" as the SIMS Description Code.
NOTE:
The information supplied in this service letter may not be valid
after the termination date of this program. Do not perform the
work outlined in this Service Letter after the termination date
without first contacting your Caterpillar product analyst.
NOTE:
This Revised Service Letter replaces the 20Aug2018 Service
Letter. A change has been made to the Service Claim Allowances.
TERMINATION DATE
31Aug2023
PROBLEM
The existing 516-9693 Cylinder Liners can crack in the bottom O-ring
grooves on certain Caterpillar Products equipped with a C18 Engine, and
C18 Generator Sets, Industrial Engines, Locomotive Engines, Marine
Engines, OEM Power Packs, Petroleum Engines, and Truck Engines. If the
existing liner cracks it will allow oil and coolant mixing.
Caterpillar: Confidential Yellow
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AFFECTED PRODUCT
Model
Identification Number
*******Group 1*******
C18
MDP00100-00124, 135-163, 165-195, 197, 199-203, 205,
207-233, 235, 801-862, 864-908, 910, 912-915, 918, 921922, 924-949, 952-970, 972-973, 975, 977-978, 980-991,
1004-1202, 1204-1470, 1481-1485, 1504-1507, 1532-1539,
1557-1760, 1762-1931, 6220
*******Group 2*******
C18
CJP00100-00165, 169-223
DDS00001-00006
MEP00002, 4-5, 7-101, 108-114, 116-119, 422-600, 10422531
NAX00001-00006, 9-43
NAY00001-00022, 24, 27-82, 84-99, 107-109, 111-137
RRC00002-00004, 6, 8, 10-30, 532-578
*******Group 3*******
24M
B9300101-00219
385C
B9K00242-00662, 75001-75002
JCM00175-00185
KBC00201-00240
KKK00123-00226
385C FS
MNZ00124-00172
EAM00264-00293, 295-303, 305-332
MMA00245-00307
385C L
T2F00181-00188
EDA00189-00557
KGB00275-00498
SBE00168-00529
385C L MH
T2E00291-00341, 76001
WAW00211-00254, 76001
M3P00100-00101
Caterpillar: Confidential Yellow
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385C L MH
OEM
385C LVG
M3W00100-00105
UHD OEM
385C MH OEM E1Y00100-00101
385C OEM
390D
M4E00100-00115
MSF00101-00102, 104, 106-119
BYP00121-00148
390D L
KCZ00151-00180
WAG00131-00327
WAP00171-00670, 850-853
390D L OEM
390F
WBT00141-00325
M1M00100-00110, 10010
GAY00156-00223, 10001-10069, 10071-10101, 20001-20011
HJD00231-00238, 10001-10078, 20001-20014
HSM00281-00306
390F L
TYE00131-00223
FEH00211-00214, 10001-10070, 20001-20008
MGF00151-00359, 10001-10015
P4J00101-00102, 90200-90201
390F L OEM N6400101-00105, 90200
390F MH OEM B3700101-00105, 10001, 98198
390F OEM
H2790200-90208, 90210
EXB00101-00103
PT700101-00102
631G
631G OEM
PYE10101
DFA00125-00527, 75001
DXE00100-00164
631K
M1W00100-00124
WTR00101-00119
WTW00100-00105
631K OEM
Caterpillar: Confidential Yellow
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WT400100-00101
637G
637K
WT600100-00101
DFJ00225-00558
WTS00100-00125
WTT00101
657G
WTX00100
A4G00100
W1B00101-00183, 75001
657G OEM
W1C00201-00375
DXG00100-00101
740 EJ
GRS00100
3F700272-00273
745
3T700161-00165
3F600262-00443
745 OEM
3T600151-00387, 592
JHW90101
745C
JHX90101-90102
LFK00262-01113
745C OEM
TFK00151-01693
JE800101-00116, 90117-90122
772
772 OEM
772G
JE900101-00102
RLB00271-00905, 76001
J2M00100-00101
KEX00101, 103-347, 350-351, 353
LTS00250, 254-446
772G OEM
834H
834K
836H
LTX00201-00210
RME00100-00101
BTX00149-00252, 300-431, 1000-1137, 1200-1316, 76001,
78001-78004
LWY00175, 601-629, 700-757
TWY00200, 301-303, 700-708
BXD00239-00512, 600-814, 1000-1093, 1200-1255, 10347,
75001-75021, 76001-76002
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836K
LWZ00225-00231
988H
TWZ00250-00254, 401-455, 500-643
A7A00188-00333
988K
BXY00289-01483, 1900-3021, 4000-4856, 5000-5627, 7500175005, 76001-76004, 78001-78007
LWX00125, 501-539, 600-777
988K XE
AD45B
TWX00150-00156, 201-502, 600-1356
EWX00150-00154
CXM00301-00577, 75001, 77001-77002
AD55
D9T
GXM00150-00208, 210-211
DNW00155, 501-553, 555-574, 576-635, 77001-77024, 78001
REX00304-00522, 526
RJS00118-01825, 75001-75004, 78001-78016
MH3295
PM-200
PM-201
PM620 HRC
PM620 LRC
PM622 HRC
PM622 LRC
PM820
PM822 HRC
PM825
RM500B
TWG00196-00785
PA900301-00303
P1C00271-00309, 311-338, 340, 342-344, 346-356, 358363, 365-653
P1M00100-00186,
PNM00200-00295
JB900100-00161,
LH900100-00134,
JFC00101-00157,
JCF00100-00106
TLZ00100
SL800100-00104
ESE00100-00101
MB900100-00172
321-322, 324
164, 167-168, 170-171, 173
136-137, 139-149
159, 163, 166, 170-171
TAS00100-00139
*******Group 4*******
C18
18800001-00056
AN200100-00127
AR300100-00133, 135-234, 236-273
BDN00100-00116, 118-120, 122-124, 130-138, 142, 144160, 164-169, 171-175, 500-533, 1001-1054, 1056-1058,
1060, 1062-1076, 1078-1481, 1491, 1493-1494, 1501-1595,
1597-1827, 1830-2093, 2096-2579, 2581, Caterpillar:
2583-2724,
2726- Yellow
Confidential
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2727, 2729, 2732, 2734-2744, 2750
BE200100-00102, 104-113, 118-150
BG400101-00448
C1J00180-00181, 184-189, 193-196, 198-223, 226-255, 260
-366, 369-419, 422-442, 451-452, 455-458, 460-461, 463484, 499-502, 537-546, 548-593, 608-793, 795, 797-798,
803, 805-816, 820-828, 837, 845, 858-859, 863-995, 1000
-1052, 1057-1135
C6C00100-00733
CKH00110-00121, 123-126, 129, 131, 134-143, 145-158,
160-460, 500-503, 508-550, 553-979, 981-1136, 11461373, 1382-1400, 1447-1530, 1538-1826, 1834-1837, 18451859, 1866, 1879-1882, 1899-1931, 1949, 1956-1969,
1971, 1974-1976, 1999-2017, 2030-2061, 2092-2097, 21152484, 2492-2934, 2937, 2939-3002, 3005-3277
CYN00150-00245, 252-303, 312-313, 315, 317-329, 331337, 340, 342-343, 345-348, 353, 355-373, 381-386, 388486, 488, 491-503, 505-571, 578-629, 636-712, 717-789
DKE00300-00301, 311, 511-557
DTP00101-00473
EJG00100-00336, 338-1853, 1859-2014, 2018-2064, 20692101, 2112-2345, 2354-2374, 2376-2390, 81001
EKW00123-01029, 1031-1677
G4C00102-00288, 290-479, 481-488, 490-533, 535-1150,
1152-1467, 1469-1556, 1558-1956, 1958-2027, 2029-2409,
2411-2590, 2592-2629, 2631-2899, 3000-3502, 3504-3505,
3507-4399, 4500-4874, 4880-4889, 4891-4895, 4907, 49224926
GBM00201-01449
GEN00100-00154, 161-284
GES00100-00123, 127-297, 800, 802-1273
GEX00100-00272, 5000-5284
GJE00100, 502-1911
Caterpillar: Confidential Yellow
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GTB00100-00178, 5000-5150
J2K00102-00105, 110-111, 114-174, 176-254, 259-262
JDA00100, 102-114, 116-122, 124-308, 811-813, 817, 820,
822-1027
JHL00100-00740
JKX00100-00107, 112-120, 130-143, 150-386, 388-474, 476
-529, 1032-1988
JLE00100-00450, 499, 5000-5179, 5182-5183, 5185, 51875201, 5205-5934, 5936-5939, 5941-5942
JZB00127, 129-1441, 1443-1526
KJT00100-00105, 107-175, 178-209
L8D00123-00222, 323-491
LNB00123-00280, 282-320, 322-455, 457-730, 732-1103,
1111-1112, 1123, 1126-1159, 1161-1287, 1292-1640, 16431794, 1796-1815, 1817-1823, 1828-1912, 1914-1917, 19191925, 1927, 2228-2233, 2235-2241, 2248, 2251, 2253-2254
LXK00123-00864, 866-2014, 2016-2082, 2084-2103, 21052136, 2145-2146
LZB00123-00164, 201-212
M1Y00100-00208, 245-299
M1Z00500, 503-552, 554-749, 850-1169, 1190-1232, 12341921
MGS00100-00921
MPE00100-00101
N1C00100-00513, 515-545
N1D00100-00940
N8F00100-00105, 500-556, 562-592, 595-636, 638-686, 688
-884
NAW00100-00130, 132-303, 305-710, 712-834, 836-858,
91001
Caterpillar: Confidential Yellow
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NBB00100, 102-112, 114-132, 139-214
NKK00101-00111
PCF00101-00123
PCZ00151-00166
PDC00151
PEE00101-00111
PEJ00101-00240
PHW00151-00152
PLE00100-00265, 293-615, 621-644
RT800101
SSM00101-00183
SSW00101-00138
STD00123-00229
STM00123-01776
T2P00100, 104-107, 109-147, 149-1007, 1010-1203, 12052073, 2076-2082, 2084-2436, 2438, 2440-2441, 2443-2445,
2447-2801, 5000-5190, 5192-5211, 5213
T2R00101-00105, 107-360, 5000-5681, 5683, 5685
T3400101-00124, 126-128, 130-197, 199-201, 204-211,
- Unsurpassed freeze protection and anti-boil performance...
- Organic acid technology resists rust, scale & corrosion...
- High-quality additives protect against leaks and won’t...
- Pre-mixed orange formula is ready-to-use in a 50/50 ratio...
- 5 year/150,000 mile guarantee protects against engine...
- Formulated to replace the OEM fluid in Asian make vehicles...
- 5 year/150, 000 mile . Silicate-free, long-life, phosphate...
- The long life formula provides protection for all cooling...
- Meets the following OEM and industry specifications: JIS K...
- Note: Please check the vehicle specification before...
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TSB/Document ID: TEBE7922-01
Replacement Service Bulletin Number:
MFR Communication Date: 2018-08-20
MFR Internal Campaign ID/Software Version:
Communication Type: Service Bulletin/Repair Instructions
NHTSA Components: ENGINE AND ENGINE COOLING
MFR Component System:
MFR Component Subsystem:
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