NHTSA ID Number: 10144688
Manufacturer Communication Number: SSP-990593
TSB/Document Date: 2018-09-17
Summary
eSelf-Study Program 990593 - 2019 Audi
A7
aligned vertically (z axis) in relation to the rear lid and side
panel. Elongated holes are used for alignment in the longitudinal and transverse directions (x and y axes).
Drain hoses on the right and left ensure that water can be
channeled out of the drive unit for the rear spoiler adjustment. Since molded hoses are used, the markings on both
sides must align with each other when the hoses are
installed on the mountings.
Spoiler blade
Adjuster
Drive unit for rear spoiler adjustment
Mounting for water drain
Water drain hose
669_13211
Panoramic glass sunroof
The Audi
A7 can be equipped with a panoramic glass
sunroof which spans the entire width of the roof. A piece of
glass trim is permanently installed in front of the moving
sunroof panel.
The water drain hoses on the left and right are located at
the rear end of the roof insert. A new feature is that,
instead of being clipped into the sunroof frame, the water
drain hoses are attached directly to the roof reinforcement
at the top and the wheel housing at the bottom.
The glass panel can either be tilted at the rear or it can
slide open over the roof towards the rear. An electrically
operated blind provides protection against bright sunlight.
669_131
12
13
Engine
Torque/power curve
553/750
536/400
442/600
470/350
406/550
402/300
369/500
340/250
332/450
268/200
295/400
201/150
258/300
134/100
221/300
67/50
Engine with code DLZA
Power in hp/kW
Torque in lb ft/Nm
Engine speed [rpm]
Features
Technical data
Engine code
DLZA
Type
V6 engine with 90° V angle
Capacity
183 cu in (2995 cc)
Stroke
3.5 in (89.0 mm)
Bore
3.32 in (84.5 mm)
Number of valves per cylinder
4
Firing order
1-4-3-6-2-5
Compression ratio
11.2 : 1
Power output at rpm
335 hp (250 kW) at 5000 – 6400
Torque at rpm
369 lb ft (500 Nm) at 1370 – 4500
Fuel
Premium unleaded
Turbocharging/supercharging
Twin-scroll turbocharger with wastegate
Engine management
Bosch
MDG 1
Maximum injection pressure
3625.9 psi (350 bar)
Lambda/knock control
Adaptive oxygen sensor, adaptive knock control
Mixture formation
Direct injection
Emission control
2 close-coupled ceramic cat. conv.
Oxygen sensor before & after cat. conv.
Emission standard
LEV3 / Tier3
Concept
Mild hybrid
(48V)
669_008
Reference
For further information about the engine used, please refer to eSelf-Study Program 920173, The Audi
3.0l V6 TFSI EA839
Engine.
14
Engine/transmission combinations
3.0 ltr. TFSI engine
335 hp (250 kW)
(DLZA)
EA839 series
7-speed dual clutch
transmission 0HL
DL382+ -7A
Rear final drive 09R
HL195.U1 M
Optional equipment (S7)
Rear final drive 0D3
— Sport differential
HL195.T2 M
Key to manufacturer code designation
DL382+ -7A
Transmission type
D = Dual clutch transmission
A=A
utomatic
planetary transmission
Development number
— indicating torque capacity,
generation and position of front
final drive
HL195.S3 M
Final drives
Installation
location
H = Rear
Orientation
L = Longitudinal
Orientation
L = Longitudinal
Crown wheel diameter in mm
Final drive type
S = Standard
(open differential)
T = Torque Vectoring
(sport differential)
U = ultra technology
(quattro ultra)
Number of
speeds
Front-wheel drive / four-wheel
drive
A = Four-wheel drive with separate transfer box/center differential or separate fourwheel drive coupling
Q = Four-wheel drive with integrated transfer box/center
differential
F = Front wheel drive
Manufacturer code:
Version
1 = 1st generation M = Magna Powertrain
2 = 2nd generation
3 = 3rd generation
15
Fuel tank
The A7 has a 19.2 gal (73 l) fuel tank.
A tank cut-off valve is installed in the lower part of the
tank. The end of the pipe from this valve is located in the
upper part of the liquid trap. The TFSI tank requires several
roll-over valves for ventilation.
Filler neck (capless)
Breather line
(inserted through longitudinal
member)
How the tank is emptied
When driving, fuel is pumped into the side chamber by the suction-jet pump. The
vacuum produced in the pump causes fuel to be transferred from the side chamber
to the main chamber, so the side chamber is emptied first.
How the different tank capacities are achieved
Baffles are used to achieve the different tank capacities. The volume of the
fuel tank is changed by the baffles.
Baffle plate
Reservoir with integrated fuel filter
in delivery unit (long-life)
Level sender for main chamber
Tank cut-off valve
16
Capless filler neck
The capless filler neck technology used on the Audi
TT is
used on the Audi
A7. A dual flap system is used for dust
protection. The first flap provides a seal against dust, while
the second seals against fuel. Plastic seals are used to seal
the tank tightly against the outside.
Sealing flap 1
Return spring
Fuel tank breather
Seal
Sealing flap 2
Return spring
669_041
Liquid trap
Breather line
Aggregate jet line
Baffle plate
Suction-jet pump with drive line connected
Level sender for side chamber
669_017
17
Exhaust system
3.0 ltr. TFSI engine
The gas flow paths are very short because the turbocharger
module is located in the inner V. The catalytic converter is
bolted directly to the turbocharger outlet. This allows the
converter to achieve light-off very quickly after a cold start.
Catalytic converter module
The module is flanged-mounted directly to the turbocharger, which houses
the main and secondary catalytic converters. Both catalytic converters are
ceramic-type catalytic converters.
Main catalytic
converter
Secondary catalytic
converter
Center muffler
works on the
absorption principle
Damper element
18
Front mufflers
work on the
absorption principle
Rear muffler
works on the reflection
and absorption principle
669_024
Engine mounts
The engine of the A7 has a three-mount system. There are
two switchable mounts on the engine and a hydraulic
mount on the transmission.
This system achieves an extremely comfortable ride by
switching the two engine mountings between soft (vehicle
idling, current supply to mounting on) and hard (vehicle in
motion, current supply to mounting off).
669_124
Right Electro-hydraulic Engine Mount
Solenoid Valve
N145
Left Electro-hydraulic Engine Mount
Solenoid Valve
N144
Hydraulic transmission mounting
Hydraulic transmission mount
Engine mount diagnosis
The hydraulic transmission mount is installed at the rear
section of the transmission and counteracts the drive
forces.
The VAS Scan Tool is used to read measuring values of the
current being supplied to the engine mounts.
Hydraulic engine mounting
669_126
Left Electro-hydraulic Engine Mount
Solenoid Valve
N144
19
669_028
Power transmission
Overview
The power transmission system of the A7 has much in
common with the latest Audi
A4, Q5, and Q7. Please refer
to the eSelf-Study Programs for those vehicles for further
information.
Manual release cable for parking lock
Selector mechanism with
shift-by-wire and park-bywire technology
>> Refer to page 28
7-speed dual clutch transmission 0HL
>> Refer to Overview – Automatic transmission
Four-wheel drive
coupling 0CX
Actuator unit for
Parking lock manual release
>> Refer to page 30
The illustration shows the drive train of the V6 3.0 ltr. TFSI with S tronic and
the quattro four-wheel drive system with ultra technology.
7-speed dual clutch transmission 0HL – S tronic
quattro with ultra technology
The 7-speed dual clutch transmission 0HL is new.
The quattro four-wheel drive system with ultra technology
is new to this class of vehicles (C8 series). To extend the
possible applications of this four-wheel drive system, it was
designed for engine torques up to 369 lb ft (500 Nm).
This is a new version of the DL382 transmission series for
four-wheel drive featuring quattro with ultra technology.
Specific measures have been implemented to raise the
torque capacity. Refer to page 26.
To transmit this amount of torque to the rear axle, the 0HL
transmission is used in combination with the four-wheel
drive coupling 0CX and rear final drive 09R. Refer to
page 26.
The following four-wheel drive concepts are available on
the Audi
A7:
>> quattro with ultra technology.
>> quattro with self-locking center differential.
>> quattro with sport differential.
Front-wheel drive and hybrid
drive versions are planned for
future model releases.
20
Overview
Depending on engine selection, the following transmission options are available:
PR no.
Manufacturer
designation
Service designation
Marketing
designation
Drive version
G1C
DL382-7F
7-speed dual clutch transmission 0CK
S tronic
Front-wheel drive
G1D
DL382-7A
7-speed dual clutch automatic
transmission (A7)
S tronic
quattro with ultra technology
G1G
AL552-8Q
8-speed automatic World-wide
automatic transmission
options 0D5 (S7)
tiptronic
quattro with self-locking center
differential
quattro with sport differential
(optional)
1)
Overview
Depending on the quattro concept and equipment choices, the following rear final drive versions are available:
PR no.
Manufacturer’s
designation
Service designation
Four-wheel drive version
GH1
HL195.S3 M
Rear final drive 0G2 (S7)
quattro with self-locking center differential
GH2
HL195.T2 M
Rear final drive 0D3 (S7 optional)
quattro with sport differential (optional)
GH4
HL165.U1 M
Rear final drive unit 0B0 (S7)
quattro with ultra technology
Rear final drive 09R
>> with dog-clutch
>> Refer to page 23
669_063
21
Drive versions
quattro with ultra technology/four-wheel drive coupling
Four-wheel drive coupling 0CJ or 0CX is installed in the
Audi
A7 with quattro ultra, depending on the engine
version. The basic design and operating principle of the two
versions are identical. They differ exclusively in terms of the
coupling torque which can be transmitted.
Four-wheel drive coupling 0CJ is rated for torque levels up
to 590 lb ft (800 Nm).
Four-wheel drive coupling 0CX is rated for torque levels up
to 885 lb ft (1200).
Four-wheel drive coupling 0CX has two additional clutch
plate pairs to enable transfer of the higher torque level.
Four-wheel drive coupling 0CX is slightly longer than fourwheel drive coupling 0CJ due to these changes.
Four-wheel drive coupling 0CX
VTK1201)
All Wheel Drive Control Module J492 can display two different
driver warning messages in the instrument cluster:
Four-wheel drive: fault. You can continue driving. Please contact dealership
Meaning: a malfunction has occurred. The customer can continue driving but
should drive to a dealership soon to have the fault corrected. The four-wheel
drive system may be unavailable.
669_064
Four-wheel drive: overheating. Please adapt driving style. See owner's manual
Meaning: the vehicle has been driven hard, causing the temperature of the fourwheel drive coupling to rise significantly. A more restrained driving style is
required so that the coupling can cool down. Until then, the four-wheel drive
system will be unavailable. When the temperature has dropped back down to
normal, the driver message will disappear and the four-wheel drive system will
be available again.
ATF filler and inspection plug
>> Accessible after removal of vibration damper
Four-wheel drive coupling
with 7 pairs of plates
All Wheel Drive Control Module
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TSB/Document ID: SSP-990593
Replacement Service Bulletin Number:
MFR Communication Date: 2018-06-29
MFR Internal Campaign ID/Software Version:
Communication Type: Service Bulletin/Repair Instructions
NHTSA Components: EQUIPMENT:OTHER:OWNERS/SERVICE/OTHER MANUAL
MFR Component System:
MFR Component Subsystem:
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