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NHTSA ID Number: 10144688

Manufacturer Communication Number: SSP-990593

TSB/Document Date: 2018-09-17


Summary

eSelf-Study Program 990593 - 2019 AudieBay logo A7


aligned vertically (z axis) in relation to the rear lid and side
panel. Elongated holes are used for alignment in the longitudinal and transverse directions (x and y axes).
Drain hoses on the right and left ensure that water can be
channeled out of the drive unit for the rear spoiler adjustment. Since molded hoses are used, the markings on both
sides must align with each other when the hoses are
installed on the mountings.
Spoiler blade

Adjuster

Drive unit for rear spoiler adjustment

Mounting for water drain
Water drain hose

669_13211

Panoramic glass sunroof
The AudieBay logo A7 can be equipped with a panoramic glass
sunroof which spans the entire width of the roof. A piece of
glass trim is permanently installed in front of the moving
sunroof panel.

The water drain hoses on the left and right are located at
the rear end of the roof insert. A new feature is that,
instead of being clipped into the sunroof frame, the water
drain hoses are attached directly to the roof reinforcement
at the top and the wheel housing at the bottom.

The glass panel can either be tilted at the rear or it can
slide open over the roof towards the rear. An electrically
operated blind provides protection against bright sunlight.

669_131

12

13

Engine
Torque/power curve

553/750

536/400

442/600

470/350

406/550

402/300

369/500

340/250

332/450

268/200

295/400

201/150

258/300

134/100

221/300

67/50

Engine with code DLZA
  Power in hp/kW
  Torque in lb ft/Nm

Engine speed [rpm]

Features

Technical data

Engine code

DLZA

Type

V6 engine with 90° V angle

Capacity

183 cu in (2995 cc)

Stroke

3.5 in (89.0 mm)

Bore

3.32 in (84.5 mm)

Number of valves per cylinder

4

Firing order

1-4-3-6-2-5

Compression ratio

11.2 : 1

Power output at rpm

335 hp (250 kW) at 5000 – 6400

Torque at rpm

369 lb ft (500 Nm) at 1370 – 4500

Fuel

Premium unleaded

Turbocharging/supercharging

Twin-scroll turbocharger with wastegate

Engine management

BoscheBay logo MDG 1

Maximum injection pressure

3625.9 psi (350 bar)

Lambda/knock control

Adaptive oxygen sensor, adaptive knock control

Mixture formation

Direct injection

Emission control

2 close-coupled ceramic cat. conv.
Oxygen sensor before & after cat. conv.

Emission standard

LEV3 / Tier3

Concept

Mild hybrideBay logo (48V)

669_008

Reference
For further information about the engine used, please refer to eSelf-Study Program 920173, The AudieBay logo 3.0l V6 TFSI EA839
Engine.
14

Engine/transmission combinations

3.0 ltr. TFSI engine
335 hp (250 kW)
(DLZA)
EA839 series

7-speed dual clutch
transmission 0HL
DL382+ -7A

Rear final drive 09R
HL195.U1 M

Optional equipment (S7)
Rear final drive 0D3
— Sport differential
HL195.T2 M

Key to manufacturer code designation

DL382+ -7A

Transmission

Transmission type
D = Dual clutch transmission
A=A
utomatic
planetary transmission

Development number
— indicating torque capacity,
generation and position of front
final drive

HL195.S3 M

Final drives

Installation
location
H = Rear

Orientation
L = Longitudinal

Orientation
L = Longitudinal

Crown wheel diameter in mm

Final drive type
S = Standard
(open differential)
T = Torque Vectoring
(sport differential)
U = ultra technology
(quattro ultra)

Number of
speeds

Front-wheel drive / four-wheel
drive
A = Four-wheel drive with separate transfer box/center differential or separate fourwheel drive coupling
Q = Four-wheel drive with integrated transfer box/center
differential
F = Front wheel drive

Manufacturer code:
Version
1 = 1st generation M = Magna Powertrain
2 = 2nd generation
3 = 3rd generation

15

Fuel tank
The A7 has a 19.2 gal (73 l) fuel tank.
A tank cut-off valve is installed in the lower part of the
tank. The end of the pipe from this valve is located in the
upper part of the liquid trap. The TFSI tank requires several
roll-over valves for ventilation.

Filler neck (capless)

Breather line
(inserted through longitudinal
member)

How the tank is emptied
When driving, fuel is pumped into the side chamber by the suction-jet pump. The
vacuum produced in the pump causes fuel to be transferred from the side chamber
to the main chamber, so the side chamber is emptied first.

How the different tank capacities are achieved
Baffles are used to achieve the different tank capacities. The volume of the
fuel tank is changed by the baffles.

Baffle plate

Reservoir with integrated fuel filter
in delivery unit (long-life)
Level sender for main chamber

Tank cut-off valve

16

Capless filler neck
The capless filler neck technology used on the AudieBay logo TT is
used on the AudieBay logo A7. A dual flap system is used for dust
protection. The first flap provides a seal against dust, while
the second seals against fuel. Plastic seals are used to seal
the tank tightly against the outside.

Sealing flap 1

Return spring

Fuel tank breather

Seal
Sealing flap 2

Seal

Return spring

669_041

Liquid trap

Breather line
Aggregate jet line
Baffle plate
Suction-jet pump with drive line connected
Level sender for side chamber

669_017

17

Exhaust system
3.0 ltr. TFSI engine
The gas flow paths are very short because the turbocharger
module is located in the inner V. The catalytic converter is

bolted directly to the turbocharger outlet. This allows the
converter to achieve light-off very quickly after a cold start.

Catalytic converter module
The module is flanged-mounted directly to the turbocharger, which houses
the main and secondary catalytic converters. Both catalytic converters are
ceramic-type catalytic converters.

Main catalytic
converter

Secondary catalytic
converter

Center muffler
works on the
absorption principle

Damper element

18

Front mufflers
work on the
absorption principle

Rear muffler
works on the reflection
and absorption principle

669_024

Engine mounts
The engine of the A7 has a three-mount system. There are
two switchable mounts on the engine and a hydraulic
mount on the transmission.

This system achieves an extremely comfortable ride by
switching the two engine mountings between soft (vehicle
idling, current supply to mounting on) and hard (vehicle in
motion, current supply to mounting off).

669_124

Right Electro-hydraulic Engine Mount
Solenoid Valve
N145

Left Electro-hydraulic Engine Mount
Solenoid Valve
N144

Hydraulic transmission mounting

Hydraulic transmission mount

Engine mount diagnosis

The hydraulic transmission mount is installed at the rear
section of the transmission and counteracts the drive
forces.

The VAS Scan Tool is used to read measuring values of the
current being supplied to the engine mounts.

Hydraulic engine mounting
669_126

Left Electro-hydraulic Engine Mount
Solenoid Valve
N144

19
669_028

Power transmission
Overview
The power transmission system of the A7 has much in
common with the latest AudieBay logo A4, Q5, and Q7. Please refer
to the eSelf-Study Programs for those vehicles for further
information.

Manual release cable for parking lock

Selector mechanism with
shift-by-wire and park-bywire technology
>> Refer to page 28

7-speed dual clutch transmission 0HL
>> Refer to Overview – Automatic transmission

Four-wheel drive
coupling 0CX

Actuator unit for
Parking lock manual release
>> Refer to page 30

The illustration shows the drive train of the V6 3.0 ltr. TFSI with S tronic and
the quattro four-wheel drive system with ultra technology.

7-speed dual clutch transmission 0HL – S tronic

quattro with ultra technology

The 7-speed dual clutch transmission 0HL is new.

The quattro four-wheel drive system with ultra technology
is new to this class of vehicles (C8 series). To extend the
possible applications of this four-wheel drive system, it was
designed for engine torques up to 369 lb ft (500 Nm).

This is a new version of the DL382 transmission series for
four-wheel drive featuring quattro with ultra technology.
Specific measures have been implemented to raise the
torque capacity. Refer to page 26.
To transmit this amount of torque to the rear axle, the 0HL
transmission is used in combination with the four-wheel
drive coupling 0CX and rear final drive 09R. Refer to
page 26.

The following four-wheel drive concepts are available on
the AudieBay logo A7:
>> quattro with ultra technology.
>> quattro with self-locking center differential.
>> quattro with sport differential.

Front-wheel drive and hybrideBay logo drive versions are planned for
future model releases.
20

Overview
Depending on engine selection, the following transmission options are available:
PR no.

Manufacturer
designation

Service designation

Marketing
designation

Drive version

G1C

DL382-7F

7-speed dual clutch transmission 0CK

S tronic

Front-wheel drive

G1D

DL382-7A

7-speed dual clutch automatic
transmission (A7)

S tronic

quattro with ultra technology

G1G

AL552-8Q

8-speed automatic World-wide
automatic transmission
options 0D5 (S7)

tiptronic

quattro with self-locking center
­differential
quattro with sport differential
(optional)

1)

Overview
Depending on the quattro concept and equipment choices, the following rear final drive versions are available:
PR no.

Manufacturer’s
designation

Service designation

Four-wheel drive version

GH1

HL195.S3 M

Rear final drive 0G2 (S7)

quattro with self-locking center ­differential

GH2

HL195.T2 M

Rear final drive 0D3 (S7 optional)

quattro with sport differential (optional)

GH4

HL165.U1 M

Rear final drive unit 0B0 (S7)

quattro with ultra technology

Rear final drive 09R
>> with dog-clutch
>> Refer to page 23

669_063
21

Drive versions
quattro with ultra technology/four-wheel drive coupling
Four-wheel drive coupling 0CJ or 0CX is installed in the
AudieBay logo A7 with quattro ultra, depending on the engine
version. The basic design and operating principle of the two
versions are identical. They differ exclusively in terms of the
coupling torque which can be transmitted.

Four-wheel drive coupling 0CJ is rated for torque levels up
to 590 lb ft (800 Nm).
Four-wheel drive coupling 0CX is rated for torque levels up
to 885 lb ft (1200).
Four-wheel drive coupling 0CX has two additional clutch
plate pairs to enable transfer of the higher torque level.
Four-wheel drive coupling 0CX is slightly longer than fourwheel drive coupling 0CJ due to these changes.

Four-wheel drive coupling 0CX
VTK1201)

All Wheel Drive Control Module J492 can display two different
driver warning messages in the instrument cluster:
Four-wheel drive: fault. You can continue driving. Please contact dealership
Meaning: a malfunction has occurred. The customer can continue driving but
should drive to a dealership soon to have the fault corrected. The four-wheel
drive system may be unavailable.

669_064

Four-wheel drive: overheating. Please adapt driving style. See owner's manual
Meaning: the vehicle has been driven hard, causing the temperature of the fourwheel drive coupling to rise significantly. A more restrained driving style is
required so that the coupling can cool down. Until then, the four-wheel drive
system will be unavailable. When the temperature has dropped back down to
normal, the driver message will disappear and the four-wheel drive system will
be available again.

ATF filler and inspection plug
>> Accessible after removal of vibration damper

Four-wheel drive coupling
with 7 pairs of plates

All Wheel Drive Control Module

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TSB/Document ID: SSP-990593

Replacement Service Bulletin Number:

MFR Communication Date: 2018-06-29

MFR Internal Campaign ID/Software Version:

Communication Type: Service Bulletin/Repair Instructions

NHTSA Components: EQUIPMENT:OTHER:OWNERS/SERVICE/OTHER MANUAL

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