NHTSA ID Number: 10143950
Manufacturer Communication Number: ZHA_Updated_Deal
TSB/Document Date: 2018-08-20
Summary
Dealer Package: 07/26/2018 ? The original secondary coverage parameters were ?10 Years from the Date of First Use or 150,000 miles, whichever occurs first?. The secondary coverage parameters have been updated to ?10 Years from the Date of First Use, regardless of mileage?. ? All vehicle owners will be sent an owner letter informing them of the updated coverage parameters. Toyota
has received a number of reports regarding the Air Injection Pumps and/or Air Switching Valves. In these reports, customers have experienced an illumination of the check engine light (Malfunction Indicator Light). This condition can be due to moisture/water in the Air Injection Pumps and/or Air Switching Valves. Although the Air Injection Pumps and Air Switching Valves are covered by Toyota?s New Vehicle Limited Warranty for 3 years or 36000 miles (whichever comes first) and by the California Emission Warranty for 7 years or 70,000 miles (whichever comes first), we at Toyota care about the customers? ownership experience. Toyota is providing coverage for repairs related to the Air Injection Pumps and Air Switching Valves. The following information is provided to inform you and your staff of the program notification schedule and your degree of involvement.
◄ IMPORTANT UPDATE ►
The attached Dealer Letter has been updated. Refer to the details below.
DATE
•
07/26/18
•
TOPIC
The original secondary coverage parameters were “10 Years from the Date of First Use
or 150,000 miles, whichever occurs first”. The secondary coverage parameters have
been updated to “10 Years from the Date of First Use, regardless of mileage”.
All vehicle owners will be sent an owner letter informing them of the updated coverage
parameters.
The most recent update in the attached Dealer Letter will be highlighted with a red box.
Please review this notification with your staff to assure that all relevant personnel have been briefed regarding this
subject.
Thank you for your cooperation.
© 2018 Toyota Motor Sales, USA
Toyota Motor Sales, USA, Inc.
6565 Headquarters Drive
Plano, TX 75024
(469) 292-4000
Original Publication Date: January 11, 2018
To:
All Toyota Dealer Principals, General Managers, Service Managers, and Parts Managers
Subject:
Customer Support Program ZHA
Certain 2012 Model Year Tacoma
Coverage for Air Injection Pumps and/or Air Switching Valves
In our continuing efforts to ensure the best in customer satisfaction, Toyota is announcing a Customer Support
Program to provide coverage for Air Injection Pumps and/or Air Switching Valves on certain 2012 model year Tacoma
vehicles.
Background
Toyota has received a number of reports regarding the Air Injection Pumps and/or Air Switching Valves. In these
reports, customers have experienced an illumination of the check engine light (Malfunction Indicator Light). This
condition can be due to moisture/water in the Air Injection Pumps and/or Air Switching Valves.
Although the Air Injection Pumps and Air Switching Valves are covered by Toyota’s New Vehicle Limited Warranty for
3 years or 36000 miles (whichever comes first) and by the California Emission Warranty for 7 years or 70,000 miles
(whichever comes first), we at Toyota care about the customers’ ownership experience. Toyota is providing coverage
for repairs related to the Air Injection Pumps and Air Switching Valves.
The following information is provided to inform you and your staff of the program notification schedule and your degree
of involvement.
Customer Support Program Details
This Customer Support Program provides coverage as it applies to Air Injection Pumps and Air Switching Valves.
The specific condition covered by this program is the illumination of the check engine light (Malfunction Indicator
Light) due to moisture/water in the Air Injection Pumps and/or Air Switching Valves. If the condition is verified, the
vehicle will be repaired with new Air Injection Pumps and Air Switching Valves under the terms of this Customer
Support Program.
•
•
The Primary Coverage is applicable until February 28, 2019 with no year/mileage limitation.
After the Primary Coverage period ends, the Secondary Coverage is applicable for 10 years from the date of
first use, regardless of mileage.
This coverage is for work performed at an authorized Toyota dealer only. It is subject to the same terms and conditions set forth in the
New Vehicle Limited Warranty Section of the Owner’s Warranty Information booklet. For example, damage from abuse, an accident,
theft and/or vandalism is not covered.
Covered Vehicles
There are approximately 87,000 vehicles covered by this Customer Support Program. There are approximately 1,400
vehicles in Puerto Rico involved in this Customer Support Program.
Model Name
Model Year
Production Period
Tacoma
2012
Late August 2011 – Early August 2012
© 2018 Toyota Motor North America
C u s t o m e r S u p p o r t P r o g r a m Z H A - D - P a g e |2
Owner Letter Mailing Date
Toyota initially notified owners in January 2018. Toyota will notify all involved vehicle owners to inform them of the
updated coverage parameters beginning in August 2018. A sample of the owner notification letter has been included
for your reference.
Technician Training Requirements
The repair quality of covered vehicles is extremely important to Toyota. All dealership technicians performing this
repair are required to successfully complete the most current version of the E-Learning course “Safety Recall and
Service Campaign Essentials”. To ensure that all vehicles have the repair performed correctly; technicians performing
this repair are required to currently hold at least one of the following certification levels:
•
•
•
•
Engine Expert
Hybrid Expert
Master Technician
Master Diagnostic Technician
Always check which technicians can perform the repair by logging on to https://www.uotdealerreports.com. It is the
dealership’s responsibility to select technicians with the above certification level or greater to perform this repair.
Carefully review your resources, the technician skill level, and ability before assigning technicians to this repair. It is
important to consider technician days off and vacation schedules to ensure there are properly trained technicians
available to perform this repair at all times.
Remedy Procedures
Technical instructions for this Customer Support Program can be found in TSB# T-SB-0333-17.
Parts Ordering Process - Non SET and GST Parts Ordering Process
Due to potentially limited availability, the parts may have been placed on either Manual Allocation Control (MAC) or
Dealer Ordering Solutions (DOS). As the parts inventory changes, the ordering process may change. Please check
the Toyota Special Activities MAC/DOS report on Dealer Daily for the most up-to-date parts ordering information.
As this is a Customer Support Program, most customers will only request reimbursement from TMS for past
replacements; dealers should not increase their stock of related repair parts. Dealers are requested to only order parts
for vehicles experiencing this condition only. DO NOT ORDER FOR STOCK. As always, if a customer experiences
the condition described, dealers should conduct appropriate diagnosis and order the applicable parts.
Refer to Warranty Policy Bulletin WPB# POL18-01 for additional parts ordering information.
All Customer Support Program (CSP) parts are eligible for the Monthly Parts Return Program. Please refer to PANT
Bulletin 2011-087 for campaign parts that are currently returnable under the Monthly Parts Return Program and for
additional details.
Reimbursement Procedure
Refer to the Warranty Policy Bulletin (Bulletin No. POL18-01) for claim processing instructions. All parts replaced for
this repair are subject to warranty part recovery policy.
Claim Filing Accuracy and Correction Requests
It is the dealer’s responsibility to file claims correctly for Customer Support Programs. This claim filing information is
used by Toyota for various government reporting activities; therefore, claim filing accuracy is crucial. If it has been
identified that a claim has been filed using an incorrect opcode or a claim has been filed for an incorrect VIN, refer to
Warranty Procedure Bulletin PRO17-03 to correct the claim.
Customer Reimbursement
Reimbursement consideration instructions will be included in the owner letter.
© 2018 Toyota Motor North America
C u s t o m e r S u p p o r t P r o g r a m Z H A - D - P a g e |3
Media Contacts
It is imperative that all media contacts (local and national) receive a consistent message. In this regard, all media
contacts must be directed to Victor Vanov (469) 292-1318 in Toyota Corporate Communications. Please do not
provide this number to customers. Please provide this contact only to media.
Customer Contacts
Customers who receive the owner letter may contact your dealership with questions regarding the letter and/or the
Customer Support Program. Please welcome them to your dealership and answer any questions that they may have.
A Q&A is provided to assure a consistent message is communicated.
Customers with additional questions or concerns are asked to please contact the Toyota Customer Experience Center
(1-888-270-9371) - Monday through Friday, 7:00 am to 7:00 pm, Saturday 7:00 am to 4:30 pm Central Time.
Thank you for your cooperation.
TOYOTA MOTOR SALES, U.S.A., INC.
© 2018 Toyota Motor North America
Customer Support Program ZHA
Certain 2012 Model Year Tacoma
Coverage for Air Injection Pumps and/or Air Switching Valves
Frequently Asked Questions
Original Publication Date: January 11, 2018
◄ IMPORTANT UPDATE ►
DATE
•
July 26, 2018
•
TOPIC
The original secondary coverage parameters were “10 Years from the Date of First
Use or 150,000 miles, whichever occurs first”. The secondary coverage parameters
have been updated to “10 Years from the Date of First Use, regardless of mileage”.
All vehicle owners will be sent an owner letter informing them of the updated coverage
parameters.
The most recent update will be highlighted with a red box.
Q1:
A1:
What is the condition?
Toyota has received a number of reports regarding the Air Injection Pumps and/or Air Switching Valves. In
these reports, customers have experienced an illumination of the check engine light (Malfunction Indicator
Light). This condition can be due to moisture/water in the Air Injection Pumps and/or Air Switching Valves.
Although the Air Injection Pumps and Air Switching Valves are covered by Toyota’s New Vehicle Limited
Warranty for 3 years or 36,000 miles (whichever comes first) and by the California Emission Warranty for 7
years or 70,000 miles (whichever comes first), we at Toyota care about the customers’ ownership experience.
Toyota is providing additional customer support for repairs related to the Air Injection Pumps and Air Switching
Valves.
Q1a:
A1a:
Q2:
A2:
What are the Air Injection Pumps and Air Switching Valves and what do they do??
The Air Injection Pumps and Switching Valves are parts of the vehicle emissions system. The Air
Injection system is designed to pump fresh air into the exhaust stream during a cold engine start; the
fresh air helps speed the catalytic converter warm up time to reduce cold start emissions.
What is Toyota going to do?
Toyota initially notified owners in January 2018. Toyota will notify all involved owners to inform them of the
updated coverage parameters beginning in August 2018.
If the owner experiences the condition described above, they should contact their local authorized Toyota
dealership for diagnosis. If the condition is verified, the dealer will replace the Air Injection Pump and Air
Switching Valves at NO CHARGE to the customer.
Q3:
A3:
Which and how many vehicles are covered by this Customer Support Program?
There are approximately 87,000 vehicles covered by this Customer Support Program.
Model Name
Model Year
Production Period
Tacoma
2012
Late August 2011 – Early August 2012
FAQ Page 1 of 2
© 2018 Toyota Motor North America
Q3a:
A3a:
Q4:
A4:
Are there any other Lexus/Toyota/Scion vehicles covered by this Customer Support Program
in the U.S.?
No, there are no other Lexus/Toyota/Scion vehicles covered by Customer Support Program.
What are the details of this program?
This Customer Support Program provides coverage as it applies to Air Injection Pumps and Air Switching
Valves. The specific condition covered by this program is the indicated illumination of the check engine light
(Malfunction Indicator Light) due to moisture/water in the Air Injection Pumps and/or Air Switching Valves. If
the condition is verified, the vehicle will be repaired with new Air Injection Pumps and Air Switching Valves
under the terms of this Customer Support Program.
•
•
The Primary Coverage is applicable until February 28, 2019 with no year/mileage limitation.
After the Primary Coverage period ends, the Secondary Coverage is applicable for 10 years from the date
of first use, regardless of mileage.
This coverage is for work performed at an authorized Toyota dealer only. It is subject to the same terms and
conditions set forth in the New Vehicle Limited Warranty Section of the Owner’s Warranty Information booklet.
For example, damage from abuse, an accident, theft and/or vandalism is not covered.
Q5:
A5:
Which part(s) are covered by this Customer Support Program?
The specific component(s) covered by this Customer Support Program is/are as follows:
• Air Injection Pumps
• Air Switching Valves
• Air Pump Cover
Q6:
A6:
What should an owner do if experiencing this condition?
If an owner thinks that he/she has experienced the condition described in this Customer Support Program, a
local Toyota dealer should be contacted for appropriate diagnosis and repair. If the condition is verified as
being in accordance with the terms of the program, the repair will be performed at NO CHARGE.
Q7:
A7:
What if an owner HAS NOT experienced this condition but would like to have the repair completed?
This Customer Support Program only applies to vehicles that have exhibited the condition described above.
If an owner has not experienced the condition, he/she is asked to apply the notification label to the Owners
Warranty Information Booklet for future reference.
Q8:
A8:
How long will the repair take?
The repair takes approximately one hour. However, depending upon the dealer’s work schedule, it may be
necessary to make the vehicle available for a longer period of time.
Q9:
A9:
What if I previously paid for repairs related to this Customer Support Program?
Reimbursement consideration instructions will be provided in the owner letter.
Q10:
A10:
How does Toyota obtain my mailing information?
Toyota uses an industry provider who works with each state’s Department of Motor Vehicles (DMV) to receive
registration or title information, based upon the DMV records. Please make sure your registration or title
information is correct.
Q11:
A11:
What if I have additional questions or concerns?
If you have additional questions or concerns, please contact the Toyota Customer Experience Center at 1888-270-9371 Monday through Friday, 7:00 am to 7:00 pm, Saturday 7:00 am to 4:30 pm Central Time.
FAQ Page 2 of 2
© 2018 Toyota Motor North America
TOYOTA
Toyota Motor Sales, USA, Inc.
6565 Headquarters Drive
Plano, TX 75024
(469) 292-4000
CUSTOMER SUPPORT PROGRAM NOTIFICATION – ZHA
[VIN]
E
Dear Toyota Owner:
PL
This is an IMPORTANT UPDATE:
DATE
TOPIC
• The original secondary coverage parameters were “10 Years from the Date of First
July 26, 2018
Use or 150,000 miles, whichever occurs first”. The secondary coverage parameters
have been updated to “10 Years from the Date of First Use, regardless of mileage”.
The most recent update will be highlighted with a red box.
At Toyota, we are dedicated to providing vehicles of outstanding quality and value. As part of our continual efforts to
ensure customer satisfaction, Toyota would like to advise you of a Customer Support Program that has been initiated
for your vehicle.
Toyota has received a number of reports regarding the Air Injection Pumps and/or Air Switching Valves. In these
reports, customers have experienced an illumination of the check engine light (Malfunction Indicator Light). This
condition can be due to moisture/water in the Air Injection Pumps and/or Air Switching Valves.
M
Although the Air Injection Pumps and Air Switching Valves are covered by Toyota’s New Vehicle Limited Warranty for
3 years or 36,000 miles (whichever comes first) and by the California Emission Warranty for 7 years or 70,000 miles
(whichever comes first), we at Toyota care about the customers’ ownership experience. Toyota is providing coverage
for repairs related to the Air Injection Pumps and Air Switching Valves.
Customer Support Program Details
SA
This Customer Support Program provides coverage as it applies to Air Injection Pumps
and Air Switching Valves. The specific condition covered by this program is the
illumination of the check engine light (Malfunction Indicator Light) due to moisture/water
in the Air Injection Pumps and/or Air Switching Valves. If the condition is verified, the
vehicle will be repaired with new Air Injection Pumps and Air Switching Valves under the
terms of this Customer Support Program*.
• The Primary Coverage is applicable until February 28, 2019 with no year/mileage
limitation.
• After the Primary Coverage period ends, the Secondary Coverage is applicable for
10 years from the date of first use, regardless of mileage.
Please note that this coverage is for work performed at an authorized Toyota dealer only.
This coverage is subject to the same terms and conditions set forth in the New Vehicle Limited Warranty Section of
the Owner’s Warranty Information booklet. For example, damage from abuse, an accident, theft and/or vandalism is
not covered.
VIN#
Date of First Use
*Please see your Toyota dealer for further details.
Peel and Stick
Label onto the
Owner’s Warranty
Information Booklet
What should you do?
Please apply the label above to your Owner’s Warranty Information Booklet for future reference. If you have
not experienced the condition described above, there is no action necessary at this time.
If you have experienced this condition, please contact any authorized Toyota dealer and make arrangements
for diagnosis and, if applicable, repair.
If you would like to update your vehicle ownership or contact information, please go to
www.Toyota.com/ownersupdate. You will need your full 17-digit Vehicle Identification Number (VIN) to input the new
information.
E
Customers with additional questions or concerns are asked to please contact the Toyota Customer Experience Center
(1-888-270-9371) - Monday through Friday, 7:00 am to 7:00 pm, Saturday 7:00 am to 4:30 pm Central Time.
If you have previously paid for repairs related to this condition, please mail a copy of your repair order, proof-ofpayment, and ownership information to the following address for reimbursement consideration:
PL
Toyota Customer Experience Center - TSR
Toyota Motor Sales, USA, Inc.
c/o Toyota Motor North America, Inc.
P O Box 259001 – SSC/CSP Reimbursements
Plano, Texas 75025-9001
Please refer to the attached Reimbursement Checklist for required documentation details.
We have sent this notice in the interest of your continued satisfaction with our products, and we sincerely regret any
inconvenience this condition may have caused you.
Sincerely,
M
Thank you for driving a Toyota.
SA
TOYOTA MOTOR SALES, U.S.A., INC.
TOYOTA
Toyota Motor Sales, USA, Inc.
6565 Headquarters Drive
Plano, TX 75024
(469) 292-4000
CUSTOMER SUPPORT PROGRAM
FREQUENTLY ASKED QUESTIONS
ZHA
Is this a recall?
No. This is not a recall. At Toyota, we are dedicated to providing vehicles of outstanding quality and value. As
part of our continual efforts to help ensure customer satisfaction, Toyota is advising you of this Customer
Support Program.
Q2:
A2:
If my vehicle does not have this condition, do I need to make an appointment with my dealership?
No, you do not need to take your vehicle to a dealership unless your vehicle is exhibiting the conditions
described in this letter. If you have not experienced this condition, please apply the label to your Owner’s
Warranty Information booklet for future reference.
Q3:
A3:
Is the Customer Support Program coverage transferable if I sell my vehicle?
Yes, this Customer Support Program coverage is fully transferrable to subsequent vehicle owners for the
condition and terms specified in the notification letter.
Q4:
A4:
What should I do if my vehicle has the condition described?
If you experience this condition, please contact any authorized Toyota dealer and make arrangements for
diagnosis and, if applicable, repair.
Q5:
A5:
Will my vehicle illuminate a Malfunction Indicator Lamp (MIL) if this condition occurs?
Yes, if this condition occurs, it will illuminate a malfunction indicator lamp.
M
PL
E
Q1:
A1:
Please note the malfunction indicator lamp can also illuminate for reasons unrelated to this condition. These
additional conditions may require diagnosis or repairs not specifically covered by this Customer Support
Program. Please be aware that if the condition is not covered by this program, you may be responsible for the
initial diagnostic fees and any other repairs you may decide to have performed. Any authorized Toyota
Dealership can determine if a condition is covered by this Customer Support Program.
How long will the repair take?
If the condition is present on your vehicle, the repair will take approximately one hour. However, depending
upon the dealer’s work schedule, it may be necessary to make the vehicle available for a longer period of
time.
Q7:
A7:
Which part(s) are covered by this Customer Support Program?
The specific component(s) covered by this program are as follows:
• Air Injection Pumps
• Air Switching Valves
• Air Pump Cover
Q8:
A8:
What if I have additional questions or concerns?
If you have additional questions or concerns, please contact the Toyota Customer Experience Center at 1888-270-9371 Monday through Friday, 7:00 am to 7:00 pm, Saturday 7:00 am to 4:30 pm Central Time.
SA
Q6:
A6:
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TSB/Document ID: ZHA_Updated_Deal
Replacement Service Bulletin Number:
MFR Communication Date: 2018-07-26
MFR Internal Campaign ID/Software Version:
Communication Type: Service Bulletin/Repair Instructions
NHTSA Components: ENGINE AND ENGINE COOLING
MFR Component System:
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