NHTSA ID Number: 10143671
Manufacturer Communication Number: SIL 10-TR-99 Rev
TSB/Document Date: 2018-08-20
Summary
Details transmission fluid types and service intervals
Fluid
Filter
HT 700
Series
Fluid
Change Intervals
Refer to Appendix A
Filter Types and Part Numbers
Refer to Appendix A
Change Intervals
Refer to Appendix A
Fluid Capacity
Refer to Appendix A
Change Intervals
Refer to Appendix B
Filter and Gasket Kits
Refer to Appendix B
Change Intervals
Refer to Appendix B
Fluid Capacity
Refer to Appendix B
Additional Fill for Allison Coolers/Accumulators
Refer to Appendix B
Change Intervals
Refer to Appendix C
Filter and Gasket Kits
Refer to Appendix C
Change Intervals
Refer to Appendix C
Fluid Capacity
Refer to Appendix C
Change Intervals
Refer to Appendix D
Filter and Gasket Kits
Refer to Appendix D
Change Intervals
Refer to Appendix D
Fluid Capacity
Refer to Appendix D
Change Intervals
Refer to Appendix E
Filter and Gasket Kits
Refer to Appendix E
Change Intervals
Refer to Appendix E
Fluid Capacity
Refer to Appendix E
Change Intervals
Refer to Appendix F
Filter and Gasket Kits
Refer to Appendix F
Change Intervals
Refer to Appendix F
Fluid Capacity
Refer to Appendix F
Change Intervals
Refer to Appendix G
Filter and Gasket Kits
Refer to Appendix G
Change Intervals
Refer to Appendix G
Fluid Capacity
Refer to Appendix G
Copyright © 2018 Allison Transmission, Inc. All Rights Reserved.
SIL 10-TR-99, Rev. U
July, 2018
Page 8 of 28
Appendix A. 1000/2000 Filter Change/Fluid Change Intervals
Table 5. Recommended Filter Change/Fluid Change Intervals — No Prognostics or
when Prognostics is NOT Enabled/Turned OFF
NOTE: Refer to Table 9 for Filter Type/Part Number Information and Table 10 for Fluid Capacity Information.
NOTE: Change filters/fluid at or before recommended mileage, months, or hours have elapsed, whichever
occurs first.
NOTE: Local conditions, severity of operation or duty cycle may require more or less frequent fluid change intervals
that differ from the published recommended fluid change intervals of Allison Transmission. Allison Transmission
recommends that customers use fluid analysis as the primary method for determining fluid change intervals. In the
absence of a fluid analysis program the fluid change intervals listed in the charts should be used.
Filter Change Intervals, No Prognostics or when Prognostics is NOT Enabled/Turned OFF
100 Percent Concentration Allison
Approved TES 295 or TES 468 Fluids*
Control
Main Filter
Internal
Filter
General** or
Severe***
50,000 Miles
(80 000 km)
2000 Hours
24 Months
Overhaul
Lube/
Auxiliary
Filter
General** or
Severe***
50,000 Miles
(80 000 km)
2000 Hours
24 Months
Allison Approved Schedule One TES 389 Fluids†
Control Main Filter
General**
50,000 Miles
(80 000 km)
2000 Hours
24 Months
Severe***
12,000 Miles
(20 000 km)
500 Hours
6 Months
Internal
Filter
Overhaul
Lube/Auxiliary Filter
General**
50,000 Miles
(80 000 km)
2000 Hours
24 Months
Severe***
12,000 Miles
(20 000 km)
500 Hours
6 Months
Fluid Change Intervals, No Prognostics or when Prognostics is NOT Enabled/Turned OFF
100 Percent Concentration Allison Approved
TES 295 or TES 468 Fluids*
General**
150,000 Miles
(240 000 km)
4000 Hours
48 Months
Severe***
75,000 Miles
(120 000 km)
3000 Hours
36 Months
Allison Approved Schedule One TES 389 Fluids†
General**
50,000 Miles
(80 000 km)
2000 Hours
24 Months
Severe***
12,000 Miles
(20 000 km)
500 Hours
6 Months
* Anything other than 100 percent concentration of Allison Approved TES 295 or TES 468 fluid is considered a mixture and should
utilize Schedule One TES 389 change intervals.
† See www.allisontransmission.com for a list of Allison Approved TES 389 fluids.
** General Vocation: All other vocations.
*** Severe Vocation: On/Off Highway, Refuse, City Transit, and Shuttle Transit. Duty cycles greater than one (1) stop per mile.
Copyright © 2018 Allison Transmission, Inc. All Rights Reserved.
SIL 10-TR-99, Rev. U
July, 2018
Page 9 of 28
Table 6. Recommended Filter Change/Fluid Change Intervals — Prognostics
“ON” in MY2009 TCM Calibrations
NOTE: Refer to Table 9 for Filter Type/Part Number Information and Table 10 for Fluid Capacity Information.
Filter Change Intervals, Prognostics “ON” in MY2009 TCM Calibrations *
REQUIRED ** 100 Percent Concentration Allison Approved or TES 468 Fluids and Allison
Control Main Filter (29539579) ** REQUIRED
General or Severe
Control Main Filter
Internal Filter
Lube/Auxiliary Filter
Change filters when indicated by
controller or 48 months, whichever
occurs first.
Overhaul
Change filters when indicated by
controller or 48 months, whichever
occurs first.
Fluid Change Intervals, Prognostics “ON” in MY2009 TCM Calibrations *
REQUIRED ** 100 Percent Concentration Allison Approved TES 295 or TES 468 Fluids and
Allison Control Main Filter (29539579) ** REQUIRED
General or Severe
Change fluid when indicated by controller or 48 months, whichever occurs first.
* If Prognostics is turned “OFF” or NOT calibrated in TCM, refer to Table 5 for fluid change intervals.
** Less than 100 percent concentration of TES 295 or TES 468 Allison approved fluids is considered a mixture and shall not
be used with Prognostics or this change schedule.
Table 7. Recommended Filter Change/Fluid Change Intervals — Prognostics
“ON” in MY2010 TCM Calibrations
NOTE: Refer to Table 9 for Filter Type/Part Number Information and Table 10 for Fluid Capacity Information.
NOTE: This schedule to be used with MY2010 1000/2000 Product Family Transmissions and TES 389.
Filter Change Intervals, Prognostics “ON” in MY2010 TCM Calibrations *
REQUIRED — Allison Control Main Filter (29539579) — REQUIRED
General or Severe
Control Main Filter
Internal Filter
Lube/Auxiliary Filter
Change filters when indicated by
controller or 24 months, whichever
occurs first.
Overhaul
Change filters when indicated by
controller or 24 months, whichever
occurs first.
Fluid Change Intervals, Prognostics “ON” in MY2010 TCM Calibrations *
REQUIRED — TES 389 or Mixtures of TES 295 and TES 468 Fluids and Allison Control
Main Filter (29539579) — REQUIRED
General or Severe
Change fluid when indicated by controller or 24 months, whichever occurs first.
* If Prognostics is turned “OFF” or NOT calibrated in TCM, refer to Table 5 for fluid change.
Copyright © 2018 Allison Transmission, Inc. All Rights Reserved.
SIL 10-TR-99, Rev. U
July, 2018
Page 10 of 28
Table 8. Recommended Filter Change/Fluid Change Intervals — Prognostics
“ON” in MY2010 TCM Calibrations
NOTE: Refer to Table 9 for Filter Type/Part Number Information and Table 10 for Fluid Capacity Information.
NOTE: This schedule to be used with MY2010 1000/2000 Product Family Transmissions and TES 295 or TES 468.
Filter Change Intervals, Prognostics “ON” in MY2010 TCM Calibrations *
REQUIRED — TES 295 or TES 468 Fluids and Allison Control Main Filter (29539579) — REQUIRED
General or Severe
Control Main Filter
Internal Filter
Lube/Auxiliary Filter
Change filters when indicated by
controller or 48 months, whichever
occurs first.
Overhaul
Change filters when indicated by
controller or 48 months, whichever
occurs first.
Fluid Change Intervals, Prognostics “ON” in MY2010 TCM Calibrations *
REQUIRED — TES 295 or TES 468 Fluids and Allison Control Main Filter (29539579) — REQUIRED
General or Severe
Change fluid when indicated by controller or 48 months, whichever occurs first.
* If Prognostics is turned “OFF” or NOT calibrated in TCM, refer to Table 5 for fluid change.
Table 9. Filter Type/Part Number
Filters
Filter Type
Part Number
Control Main
29539579
Pan Suction (Shallow)*
29542833, 29537965**
Pan Suction (Deep)*
29542824
* Overhaul Only
** See SIL 12-1K2K-10, Interchangeability of the Shallow Sump Filters
Table 10. Fluid Capacity
NOTE: Approximate Fluid Loss for Control Main Filter (Spin-On) = 0.47 liters (1 pint)
Capacities (Approximate)
*
Initial Fill**
Refill**
Liters (Quarts)
Liters (Quarts)
Standard
14 (14.8)
10 (10.6)
Shallow
12 (12.7)
7 (7.4)
Sump Type
* Fluid fill capacity is dependent on vehicle configuration. Final fluid capacity must be determined by dipstick level (see Mechanic’s Tips
MT3190EN, MT4007EN Section 1 or your Operator’s Manual under “Care and Maintenance”.
** Approximate quantities, do not include external lines, cooler, and hose.
Copyright © 2018 Allison Transmission, Inc. All Rights Reserved.
SIL 10-TR-99, Rev. U
July, 2018
Page 11 of 28
Appendix B. 3000/4000 Filter Change/Fluid Change Intervals
Table 11. Recommended Filter Change/Fluid Change Intervals — Allison High-Capacity Filters
— No Prognostics or when Prognostics is NOT Enabled/Turned OFF
NOTE: Refer to Table 15 for Filter and Gasket Kit Information, Table 16 for Fluid Capacity Information, Table 17
for Additional Fill for Allison Coolers/Accumulators, and Figure 1 for Drain Plug Location, Filter Locations, and
Control Module Dimensions.
NOTE: Change filters/fluid at or before recommended mileage, months, or hours have elapsed, whichever
occurs first.
NOTE: Local conditions, severity of operation or duty cycle may require more or less frequent fluid change intervals
that differ from the published recommended fluid change intervals of Allison Transmission. Allison Transmission
recommends that customers use fluid analysis as the primary method for determining fluid change intervals. In the
absence of a fluid analysis program the fluid change intervals listed in the charts should be used.
Filter Change Intervals, No Prognostics or when Prognostics is NOT Enabled/Turned OFF
100 Percent Concentration Allison
Approved TES 295 or TES 468 Fluids*
Main Filter
General** or
Severe***
75,000 Miles
(120 000 km)
3000 Hours
36 Months
Internal
Filter
Overhaul
Allison Approved Non-TES 295 or Non-TES 468 Fluids*
Lube Filter
General** or
Severe***
75,000 Miles
(120 000 km)
3000 Hours
36 Months
Internal
Filter
Main Filter
General**
25,000 Miles
(40 000 km)
1000 Hours
12 Months
Severe***
12,000 Miles
(20 000 km)
500 Hours
6 Months
Overhaul
Lube Filter
General**
25,000 Miles
(40 000 km)
1000 Hours
12 Months
Severe***
12,000 Miles
(20 000 km)
500 Hours
6 Months
Fluid Change Intervals, No Prognostics or when Prognostics is NOT Enabled/Turned OFF
100 Percent Concentration Allison Approved
TES 295 or TES 468 Fluids*
General**
300,000 Miles
(480 000 km)
6000 Hours
48 Months
Severe***
150,000 Miles
(240 000 km)
6000 Hours
48 Months
Allison Approved Non-TES 295 or Non-TES 468 Fluids*
General**
25,000 Miles
(40 000 km)
1000 Hours
12 Months
Severe***
12,000 Miles
(20 000 km)
500 Hours
6 Months
* Less than 100 percent concentration Allison Approved TES 295 or TES 468 fluid is considered a mixture and should utilize Allison
Approved Non-TES 295 or Non-TES 468 fluids change intervals.
** General Vocation: Intercity Coach with duty cycle less than or equal to one (1) stop per mile and all other vocations not listed in severe
vocation.
*** Severe Vocation: All Retarders, On/Off Highway, Refuse, Transit, and Intercity Coach with duty cycle greater than one (1) stop per mile.
Copyright © 2018 Allison Transmission, Inc. All Rights Reserved.
SIL 10-TR-99, Rev. U
July, 2018
Page 12 of 28
Table 12. Recommended Filter Change/Fluid Change Intervals — Allison High-Capacity Filters
— Allison Approved TES 295 or TES 468 Fluids — Prognostics “ON”
NOTE: Refer to Table 15 for Filter and Gasket Kit Information, Table 16 for Fluid Capacity Information, Table 17
for Additional Fill for Allison Coolers/Accumulators, and Figure 1 for Drain Plug Location, Filter Locations, and
Control Module Dimensions.
NOTE: Allison Approved TES 295 Fluids schedule to be used with Prognostics "ON" beginning with eligible
S/N 6510822005, S/N 6520099957, S/N 6610257671, S/N 6620007438.
Filter Change Intervals, 100 Percent Concentration Allison Approved TES 295 or TES 468 Fluids, Prognostics “ON” *
REQUIRED **100 Percent Concentration Allison Approved TES 295 or TES 468 Fluids and
Allison High-Capacity Filters** REQUIRED
General or Severe
Main Filter
Internal Filter
Lube Filter
Change filters when indicated by
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TSB/Document ID: SIL 10-TR-99 Rev
Replacement Service Bulletin Number:
MFR Communication Date: 2018-07-26
MFR Internal Campaign ID/Software Version:
Communication Type: Service Bulletin/Repair Instructions
NHTSA Components: POWER TRAIN
MFR Component System:
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