NHTSA ID Number: 10143622
Manufacturer Communication Number: 18-006
TSB/Document Date: 2018-08-13
Summary
Installation of an A/C relay to correct intermittent lack of A/C control
July 2018
Technical Service Bulletin Notification TSB #18-006
Unit Serial Number:
Dear Valued Dealer:
Jayco
has determined that certain Model Year 2019 Aspire, Anthem, Cornerstone, and Insignia
Class A motorhomes require installation of a new dash relay to address intermittent AC controls.
The AC system may display the following symptoms:
The red AC light stays on ( most of the time)
The recirculate light won’t come on.
The blower functions okay.
Cannot change modes position. i.e. dash to floor
Cannot change the temperature.
Our records indicate that the following unit is currently part of the inventory at your dealership
and requires the Bulletin repair prior to being retail sold:
Serial Number
If you have sold this affected vehicle, please contact the current owner regarding this Service
Bulletin and process the Warranty Registration for this customer. All pertinent information
regarding this Bulletin is on file under the Service and Parts Tab of our website. If you have
questions regarding this Service Bulletin, please contact Customer Service at 800-517-9137.
Sincerely,
Jayco
Motorized Division
TSB # 18-006
Job Code 9803382
Series/Flat Rate .3 hour
INCIDENT
Date of Publication: July 2018
The A/C controls on the dash are intermittent.
AC System may display the following symptoms:
The red AC light stays on (most of the time).
The recirculate light won't come on.
The blower functions okay.
Cannot change modes position (dash to floor, etc).
Cannot change the temperature
AFFECTED UNITS
Please note affected units on the Front Sheet that were repaired prior to shipping.
2019 Aspire
K13B8051-8075 3H8051-8053 3M8051-8058 3P8051-8059 3R8051-8080 3W8051-8066
2019 Anthem
K14A8051-8054 4B8051-8083 4F8051-8077 4H8051-8056 4W8051-8064
2019 Cornerstone
K16A8051-8052 6B8051-8070 6F8051-8069 6W8051-8062 6X8051-8054 6Y8051-8056
2019 Insignia
K11B8051 1E8051-8061 1P8051 1R8051-8061 1W8051-8053
PARTS KIT
18-006E
1 relay
Misc. Tools and Supplies
18-006 A/C Relay
Isopropyl alcohol, clean rag, Philips screwdriver, double sided
tape
July 2018
1 of 3
REPAIR INSTRUCTIONS
OPEN THE GENERATOR SLIDE:
Anthem/Cornerstone:
1.
2.
3.
4.
5.
6.
7.
Turn ignition power ON. Engine does not have to be running if adequate air pressure.
Slide tray requires 90lbs of air pressure, so if air is low, the engine may need to be started.
When air pressure is adequate turn engine OFF, but leave ignition power ON.
Open the fender fuse compartment (under the driver side window).
Press and hold the EXTEND switch to release the generator slide tray
Hold switch ON until the slide is fully extended.
Turn ignition OFF to prevent the generator slide from closing unexpectedly.
Aspire/Insignia:
1. Ignition power is not required to open generator compartment.
2. Open the fender fuse compartment (under the driver side window)
3. Pull the release "T" handle, the generator slide will pop open, manually pull slide out.
TURN OFF ALL POWER TO THE COACH. Turn off all house power/breakers.
With the generator slide extended:
AC RELAY
LOCATION
FIG 1
CLEAN
THIS
AREA
FIG 2
FIG 1: Stand at the driver side of the generator slide.
Crouch down so you can see up inside the front of the vehicle.
The relay is mounted to the black plastic case for the evap/heater core assembly.
It will be directly in front of you up above the generator slightly.
FIG 2: The harness should be unplugged from the old relay (not shown in this photo).
Use isopropyl alcohol and the clean rag and clean the plastic case in dashed area shown.
July 2018
2 of 3
NEW
RELAY
FIG 3
FIG 3: Plug the harness from the old relay onto the new relay, it will only fit one way.
Clean one side of the relay with isopropyl alcohol and stick the double sided tape to it.
Peel the backer off the tape, and stick the relay to the plastic case.
TESTING THE AC OPERATION:
Turn the house power/breakers back ON.
CLOSE THE GENERATOR SLIDE:
Anthem/Cornerstone:
Turn the ignition ON and press and hold the RETRACT button to pull in the generator slide.
Aspire/Insignia:
Manually close the generator slide tray. Note that it may not close completely as it requires air
pressure to close. When the vehicle is started it should pull the slide closed with air pressure.
KEEP HANDS AND FINGERS AWAY FROM THE SLIDE!
Once the slide is closed, start the engine and resume operation of the AC system until the
compressor cycles 3 times.
The red AC light should no longer be lit.
The recirculate light should come on when the button is pressed.
The blower should still function okay.
You should be able to change modes (dash to floor, etc)
You should be able to change the temperature.
18-006 A/C Relay
July 2018
3 of 3
Jayco
Service / Parts
TSB Order Form
Fax (800) 825-8409
TSB 18-006
AC controls
Dash Relay
Dealer Name:
Dealer Account Number:
Ship To:
P.O.#
Attn:
Ship Via:
Fax:
Each unit serial number MUST be recorded when ordering.
Quantity
Ordered
Serial Number of Unit
(Last 8 Digits)
Part Number
One Kit per Unit
U/M
Unit
Price
1
18-006JM
KIT, RELAY
9803382
EA
N/C
1
18-006JM
KIT, RELAY
9803382
EA
N/C
1
18-006JM
KIT, RELAY
9803382
EA
N/C
1
18-006JM
KIT, RELAY
9803382
EA
N/C
1
18-006JM
KIT, RELAY
9803382
EA
N/C
1
18-006JM
KIT, RELAY
9803382
EA
N/C
18-006JM
KIT, RELAY
9803382
EA
N/C
THESE PARTS CAN ONLY BE ORDERED USING THIS FORM.
You can not order using the website.
TSB 18-006 AC CONTROLS DASH RELAY
JULY 2018
July 2018
Technical Service Bulletin Notification TSB #18-006
Unit Serial Number:
Dear Valued Customer:
Jayco
has determined that certain Model Year 2019 Aspire, Anthem, Cornerstone, and Insignia
Class A motorhomes require installation of a new dash relay to address intermittent AC controls.
The AC system may display the following symptoms:
The red AC light stays on ( most of the time)
The recirculate light won’t come on.
The blower functions okay.
Cannot change modes position. i.e. dash to floor
Cannot change the temperature.
Our records indicate that your motorhome is affected by this Service Bulletin. Please
contact your nearest authorized Dealer to schedule an appointment and present this letter as
authorization to have the procedure completed free of charge.
If you have sold or traded your vehicle, or for any reason cannot have this service performed,
please contact the Customer Service Department at 800-517-9137.
We apologize for any inconvenience this may cause.
Sincerely,
Jayco
Motorized Division
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TSB/Document ID: 18-006
Replacement Service Bulletin Number:
MFR Communication Date: 2018-07-01
MFR Internal Campaign ID/Software Version:
Communication Type: Service Bulletin/Repair Instructions
NHTSA Components: EQUIPMENT:APPLIANCE:AIR CONDITIONER
MFR Component System:
MFR Component Subsystem:
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