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NHTSA ID Number: 10136312

Manufacturer Communication Number: MC3100118

TSB/Document Date: 2018-05-07


Summary

Currently there are four different version of fixed fork tubes installed on K50 and K51 models. This bulletin provides service information for each.


Fixed Fork Tube

R 1200 GS (K50, K50/11),
R 1200 GS Adventure (K51)

Service Information No. SI 31 001 18

© 2018, BMWeBay logo of North America, LLC.
The contents of this document are confidential and should not be shared with third parties for distribution.
All prices subject to change without notice.

03/2018

Service Information No. SI 31 001 18
Fixed Fork Tubes
Details
Currently there are four different version of fixed fork tubes installed on K50 and K51 models.

Version 1:
Description
Version 1 fixed fork tube and plug have a threaded screw construction and liquid screw lock (lock-tite) This version was
recalled via SI 31 001 13(013) Recall 13V-154 Front Fork Check which added four circular crimps on the fixed fork tube in
the plug area.
Fig. 1: Version 1 - Fixed fork tube with threaded plug with circular indentations
Part numbers
31 42 8 549 470 Fixed fork tube
31 42 8 543 626 Right fork leg
31 42 8 543 627 Left fork leg

K50
K50
K50

Series introduction
R 1200 GS (K50): Start of Production up to the end of October 2013
R 1200 GS Adventure (K51): Not installed
Spare parts supply
Version 1 fixed fork tubes are no longer available as replacement parts. Alternatively, version 3 fixed fork tubes can be installed if a replacement is needed. Note: both fixed fork tubes will need to be replaced.

Version 2:
Description
Version 2 fixed fork tubes have a pressed in plug with additional locking by means of four oval crimps.
This version was recalled via SI 31 002 17R2 (Recall 17V-438) "Retrofitting fixed fork tube bushing"
Fig. 2: Version 2 - Fixed fork tube with pressed in seal plugs with oval crimps.
Part numbers
31 42 8 549 383
31 42 8 549 393
31 42 8 549 394
31 42 8 549 379
31 42 8 549 380
31 42 8 566 596
31 42 8 566 597
31 42 8 566 598
31 42 8 566 533
31 42 8 566 534

Fixed fork tube
Left gold fork leg
Right gold fork leg
Left black fork leg
Right black fork leg
Fixed fork tube
Left gold fork leg
Right gold fork leg
Left black fork leg
Right black fork leg

K50, K51
K50
K50
K51
K51
K50, K51
K50
K50
K50, K51
K50, K51

Series introduction
R 1200 GS (K50): End October 2013 to mid-June 2017
R 1200 GS Adventure (K51): Start of Production to mid-June 2017
All vehicles produced in this period are subject to SI 31 002 17R2 (Recall 17V-438) "Retrofitting fixed fork tube bushing"
IMPORTANT: Vehicles that have received version 2 parts as replacement parts must also be retrofitted to version 3.
Spare parts supply
Version 2 fixed fork tubes are not available as replacement parts by themselves, they must be converted to version 3 fixed
fork tubes with the addition of the fixed fork tube bushing.
© 2018, BMW of North America, LLC.
The contents of this document are confidential and should not be shared with third parties for distribution.
All prices subject to change without notice.

Page | 2
03/2018

Service Information No. SI 31 001 18
Fixed Fork Tubes
Version 3:
Description
Version 3 fixed fork tubes are Version 2 fixed fork tubes with a pressed on fixed fork tube bushing.
Fig. 3: Version 3 - Fixed fork tube with pressed on fixed fork tube bushing
Part numbers
31 42 8 404 842
31 42 8 404 843
31 42 8 404 844
31 42 8 404 845
31 42 8 404 846

Fixed fork tube with fixed fork tube bush
Left gold fork leg
Right gold fork leg
Left black fork leg
Right black fork leg

K50, K51
K50
K50
K50, K51
K50, K51

Series introduction
Version 3 fixed fork tubes were not installed at the factory in series production.
Spare parts supply
A version 3 fixed fork tube is made using a version 2 fixed fork tube and pressing on a fixed fork tube bushing.

Version 4:
Description
Version 4 fixed fork tubes have a pressed in seal plug with a 360° comprehensive crimp.
In comparison to Version 2 fixed fork tubes, the tube wall thickness and the length of the crimp were increased.
Version 3 fixed fork tubes and Version 4 fixed fork tubes are technically the same.
Fig. 4: Version 4 - Fixed fork tube with pressed in seal plug, 360° comprehensive crimp,
and a groove in the hexagon head (1) (for identification with the rubber cover in place)
Part numbers
31 42 8 393 007
31 42 8 393 003
31 42 8 393 004
31 42 8 393 005
31 42 8 393 006

Fixed fork tube
Left gold fork leg
Right gold fork leg
Left black fork leg
Right black fork leg

K50, K51
K50
K50
K50, K51
K50, K51

Series introduction
R 1200 GS (K50): From mid-June 2017 to current
R 1200 GS Adventure (K51): From mid-June 2017 to current
Spare parts supply
Version 4 fixed fork tubes are available as replacement parts for vehicles with production dates from 06/19/2017 and later
on a limited basis. Please contact [email protected] with the corresponding VIN to have these parts released. Retrospective installation as an alternative for Version 1-3 is not planned. Installation is however, technically possible.
The regular specifications of the Warranty Manual are applicable.

© 2018, BMWeBay logo of North America, LLC.
The contents of this document are confidential and should not be shared with third parties for distribution.
All prices subject to change without notice.

Page | 3
03/2018

Service Information No. SI 31 001 18
Fixed Fork Tubes

Warranty processing
Version 3 fixed fork tube conversion for the replacement of version 1 fixed fork tubes for vehicles that fall under the new bike
warranty.
Defect code
31 42 91 37 00

Special invoicing for fixed fork tubes

FRU numbers
31 42 506
+00 60 672

Replace fixed tube (fork leg removed), 2 FRUs
Press on a fixed fork tube bushing, 1 FRUs

Part numbers
31 42 8 566 596
31 42 8 396 077
31 42 7 684 743
31 42 7 674 776

Fixed fork tube
Fixed fork tube bushing
1x Nut
1x O-ring

Only if required, the sealing element set can also be billed.
31 42 8 532 723
1x Set of sealing elements (for 2 fixed fork tubes)
A special tool for installation of the fixed fork tube bushes can be billed for each authorized BMWeBay logo Motorrad
Retailer.
83 30 2 456 223
1x Mounting tool for fixed fork bushings (31 1 561)
Spare part for special tool
83 30 2 457 537
Press bushing for the installation tool

Questions regarding this bulletin?
For technical inquires in relation to this bulletin
For warranty inquires in relation to this bulletin.
For parts inquires in relation to this bulletin

Please contact the PuMA team
Submit an IDS ticket to the Warranty Department
Submit an IDS ticket to the Motorrad Parts Department

© 2018, BMWeBay logo of North America, LLC.
The contents of this document are confidential and should not be shared with third parties for distribution.
All prices subject to change without notice.

Page | 4
03/2018

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TSB/Document ID: MC3100118

Replacement Service Bulletin Number:

MFR Communication Date: 2018-03-01

MFR Internal Campaign ID/Software Version:

Communication Type: Service Bulletin/Repair Instructions

NHTSA Components: EQUIPMENT:MECHANICAL

MFR Component System:

MFR Component Subsystem:


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