NHTSA ID Number: 10136309
Manufacturer Communication Number: M630318
TSB/Document Date: 2018-05-07
Summary
SERVICE ACTION: REPLACE THE LIGHT ELECTRONICS CONTROL MODULES ON BOTH SIDES: The FLE (Front Light Electronic) module on both sides malfunctions.
TIS Service Bulletin
Page 1 of 3
SI M63 03 18
Lights
March 2018
Technical Service
SERVICE ACTION: REPLACE THE LIGHT ELECTRONICS
CONTROL MODULES ON BOTH SIDES
New information provided by this revision is preceded by this symbol
.
Please perform the procedure outlined in this Service Information on all affected vehicles before customer
delivery. In the event the customer has already taken delivery of the vehicle, please perform the procedure
the next time the vehicle is in the shop.
This Service Information bulletin supersedes SI M63 03 14 dated March 2018
What is new:
ffected vehicles: Change the word Recall to Service Action
MODEL
F55 (Cooper, Cooper
F54 (Cooper, Cooper
S, JCW Hardtop 4
S, JCW Clubman)
door)
F56 (Cooper, Cooper
S, JCW Hardtop 2
door)
F57 (Cooper, Cooper S,
JCW Convertible)
AFFECTED VEHICLES
Vehicles which require this Service Action to be completed will show it as “Open” when checked either in
AIR, the "Service Menu" of DCSnet (Dealer Communication System) or with the Key Reader.
Owners will be notified by First Class mail about the Service Action and will be instructed to bring their
vehicles in for a free repair when parts are available.
SITUATION
The FLE (Front Light Electronic) module on both sides malfunctions.
CAUSE
The transistors installed in FLE have a higher internal resistance and may fail when under load. This failure
may occur mainly after start up (idling), when the vehicle voltage is the lowest and the load placed on the
transistors the highest.
CORRECTION
Replace both FLE’s control modules – left and right.
PROCEDURE
1. Follow ISTA repair REP 63 11 760 “Replacing control unit, Frontal Light Electronics left” and REP 63
11 761 “Replacing control unit, Frontal Light Electronics Right”.
2. Program/encode the vehicle after replacing the FLE_L and FLE_R.
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TIS Service Bulletin
Page 2 of 3
A. Connect a MINI
-approved battery charger/power supply (SIM04 08 09) to the vehicle.
B. Connect the vehicle with ISTA 4.09.2x or higher and start a new session and I-Level F056-17-11540 or higher.
Note: Select the FLE_L and FLE_R from control unit as replaced. Then ISTA will automatically
reprogram and code all programmable control modules that do not have the latest software. For information
on programming and coding with ISTA, refer to CenterNet / TIS / Technical Documentation / Diagnostics and
Programming / Programming Documentation.
3. ISTA will determine the measure plan for programming/coding of control units where appropriate.
4. ISTA will required to carry out a vehicle test and delete any fault memory entries from the rework.
PARTS INFORMATION
Part Number
Description
Quantity
63 11 7 492 089
Control unit for front light electronics
2
07 14 9 310 339
Alignment element
6
07 11 9 908 719
Countersunk screw
6
WARRANTY INFORMATION
Reimbursement for this Service Action will be via normal claim entry utilizing the following information:
Defect Code:
0063540100
Both LED headlight FLE control units
Completion “before” vehicle delivery to the customer or the vehicle is already in the workshop
Labor
Operation:
00 65 948
Labor Allowance:
Description:
18 FRU
Removing and installing both LED headlights, replacing
both FLE control units and programming and encoding
(Includes connecting an approved battery charger/power
supply and performing a vehicle test) (Plus work)
11 FRU
Removing and installing both LED headlights replacing the
FLE control units (Programming and encoding was
performed in conjunction with another campaign or repair
during the same workshop visit) (Plus work)
Or:
00 65 957
Or:
Completion after vehicle delivery to the customer
Labor
Operation:
Labor Allowance:
Description:
00 65 276
20 FRU
Removing and installing both left LED headlights,
replacing both FLE control units and programming and
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TIS Service Bulletin
Page 3 of 3
encoding the vehicle (Includes connecting an approved
battery charger/power supply and performing a vehicle test)
(Main work)
Or:
00 65 282
12 FRU
Removing and installing both LED headlights, replacing
both FLE control units (Programming and encoding was
performed in conjunction with another campaign or repair
during the same workshop visit) (Main work)
During the same workshop visit, if a vehicle also requires another Technical Campaign or repair that also
includes programming and encoding the control units, the programming procedure may only be invoiced one
time.
And, as applicable:
Alternative Mobility Solution (AMS)
This Service Action repair qualifies for Alternative Mobility Solution (AMS) expense reimbursement, claim this
item under the Defect Code noted above as follows:
• Sublet Code 2 - Itemize the AMS sublet amount claimed on the repair order and in the claim comment
section.
Please refer to SI M01 01 17 for additional information.
Vehicle Programming and Encoding
A. The programming procedure automatically reprograms and encodes all vehicle control modules which
do not have the latest software i-level. If one or more control module failures occur “during” this
programming procedure:
• Please claim this “consequential” control module-related repair work under the defect code listed in
this bulletin with the applicable KSD2/AIR labor operations.
B. For control module failures that occurred “prior” to performing this programming procedure:
• When “covered” under an applicable limited warranty, claim this control module-related repair work
using the applicable defect code and labor operations in KSD2/AIR.
Posted: Friday, March 30, 2018
[ Copyright ©2018 BMW of North America, Inc. ]
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TSB/Document ID: M630318
Replacement Service Bulletin Number:
MFR Communication Date: 2018-03-01
MFR Internal Campaign ID/Software Version:
Communication Type: Service Bulletin/Repair Instructions
NHTSA Components: ELECTRICAL SYSTEM
MFR Component System:
MFR Component Subsystem:
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