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NHTSA ID Number: 10136007

Manufacturer Communication Number: M540417

TSB/Document Date: 2018-05-07


Summary

SERVICE ACTION: REWORKING THE SOFT TOP BOW BEARING: The adjusting element interferes with the soft top and it may or may not cause chafing of the convertible top fabric at the c-pillar area as shown below.


TIS Service Bulletin

SI M54 04 17
Special Roofs

Page 1 of 3

March 2018
Technical Service

SERVICE ACTION: REWORKING THE SOFT TOP BOW
BEARING
New information provided by this revision is preceded by this symbol

.

Please perform the procedure outlined in this Service Information on all affected vehicles before customer
delivery. In the event the customer has already taken delivery of the vehicle, please perform the procedure
the next time the vehicle is in the shop.
This Service Information bulletin supersedes SI M54 04 17 dated February 2018.
What’s New:
• Sublet claim information added for Loctite 243

MODEL
F57 (Cooper,
Cooper S,
JCW
Convertible)

AFFECTED VEHICLES
This Service Action involves 9,900 MINIeBay logo F57 (convertibles) vehicles produced August 21, 2015 through
August 17, 2017.
Vehicles which require this Service Action to be completed will show it as “Open” when checked either in
AIR, the "Service Menu" of DCSnet (Dealer Communication System) or with the Key Reader.

SITUATION
The adjusting element interferes with the soft top and it may or may not cause chafing of the convertible top
fabric at the c-pillar area as shown below.

https://www.minitis.net/tiscode/cgi-bin/bulletin.aspx?sie_path=/tsb/bulletins/htm_store/456...

4/5/2018

TIS Service Bulletin

Page 2 of 3

CAUSE
The adjusting element installed in the soft-top bow bearing support may come into contact with the soft top.

CORRECTION
Replace the adjusting element with an improved part.

PROCEDURE
For any affected vehicle, follow the attached procedure “Reworking the Soft Top Bow Bearing.”

PARTS INFORMATION
Part Number

Description

Quantity

54 34 9 482 136

Service kit

1

Bulk Materials

Part Number

Description

Quantity

83 19 2 210 339

Loctite 243 10ml (Thread lock, medium-strength)

As needed

All other or additional parts, refer to ETK/EPC.

WARRANTY INFORMATION
Reimbursement for this Service Action will be via normal claim entry utilizing the following information:

Defect Code:

0054540100

The vehicle is already in the workshop

Labor Operation:

Labor Allowance:

Description:

00 65 837

7 FRU

Reworking the soft-top bow bearing in the
convertible top (Plus work)

Or:
The vehicle arrives at your workshop for this Service Action repair

Labor Operation:

Labor Allowance:

Description:

00 65 214

9 FRU

Reworking the soft-top bow bearing in the
convertible top (Main work)

And:
Sublet – Bulk Materials

Sublet Code 4

Up to $2.00

Reimbursement for the repair-related bulk materials
(BMWeBay logo part number(s), please do not use the part
numbers for claim submission)

https://www.minitis.net/tiscode/cgi-bin/bulletin.aspx?sie_path=/tsb/bulletins/htm_store/456...

4/5/2018

TIS Service Bulletin

Page 3 of 3

Sublet reimbursement calculation for claiming repair-related bulk materials (BMWeBay logo part numbers) is at dealer
net price for the “used quantities” plus your center’s handling.
Enter this material cost in sublet and itemize the amount on the repair order and in claim comment section.
And, if necessary:
Consequential Additional Repair (Vehicles within 4/50 only)
If chafing of the convertible top fabric is found at the c-pillar area(s) as described in this bulletin and its
replacement is necessary, perform this additional repair in conjunction with “Reworking the Soft Top Bow
Bearing” and submit as follows:
Covered under the terms of the BMWeBay logo New Vehicle Limited Warranty for Passenger Cars and Light Trucks.

Defect Code:

5431026900

Labor Operation:

Labor Allowance:

Description:

54 34 620

Refer to KSD2

Replacing convertible top fabric (Plus work)

See below

Third-party convertible top fabric replacement

Or:

Sublet Code 3eBay logo

It is your center’s responsibility to review the pre-repair sublet amount estimate to ensure the amount
requested to perform this work is customary, fair, reasonable, and does not exceed the necessary
scope of repair work.
The appropriate sublet charge is determined by comparing the pre-repair estimate against the corresponding
amount that is based on your warranty rates.
Invoice eligible sublet work on the repair order at the actual cost charged with no handling or markup. The
sublet amount must also include any discounts or allowances.
Explain and itemize this sublet amount on the repair order and in claim comment section.
Posted: Tuesday, March 13, 2018

ATTACHMENTS
View PDF attachment Attachment - Reworking the Soft-Top Bow Bearing.
[ Copyright ©2018 BMW of North America, Inc. ]

https://www.minitis.net/tiscode/cgi-bin/bulletin.aspx?sie_path=/tsb/bulletins/htm_store/456...

4/5/2018

SI M54 04 17 Attachment

December 2017

REWORKING THE SOFT-TOP BOW BEARING

1. Before beginning the rework, note
the gap between the front and
rear trim for reference.
When the rework is complete,
make sure this distance is
maintained. Adjust trim position if
necessary.

2. Place the convertible top in the
“easy load” position.

3. Locate the adjusting element
(where shown) and remove the
protective cap.

1

SI M54 04 17 Attachment

December 2017
4. Remove the retaining clip (1) to
accommodate easier convertible
top maneuvering.
Note: Before performing the
next step, be certain to have
the assistance of another
employee to hold the convertible top
while replacing parts.

5. Remove the existing shoulder
bolt, nut and adjusting element.

6. Dispose of the removed adjusting
element and nut properly.

7. Using the short
bearing/adjustment element and
flat nut from the repair kit, screw
the nut on the bearing element as
far as possible.

2

SI M54 04 17 Attachment

December 2017

8. Screw the bearing element, with
the attached flat nut, into the
outward side of the bearing
support being certain that:
a. The nut is in the outward side
of the bearing support.
b. The bearing element does not
protrude from the bearing
support on the inward side.
Tighten to 7.0 Nm

9. Clean the removed shoulder bolt
threads and coat with mediumstrength Loctite 243.
10. Connect the soft-top bow to the
bearing support using the
removed shoulder bolt.
Tighten to 9.5Nm.
Note: Be certain the head
of the shoulder bolt nor the
bearing element protrude
from the bearing support.

3

SI M54 04 17 Attachment

December 2017
11. Place the convertible top in the
“easy load” position.

12. Remove the bolt from the soft-top
bow.
13. Remove, and properly discard,
the round washer.

14. Install the rectangular shim from
the repair kit (as shown) in place
of the round washer.
Note: The rectangular
shim stabilizes the trim
strip.

15. In the event of noticeable side-toside offset of the trim strips to
each other (graphic shows correct
alignment),

4

SI M54 04 17 Attachment

December 2017

realignment may be accomplished
by individual adjustment of the
bearing support
16. Repeat procedure on opposite
side of vehicle.

5

1

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TSB/Document ID: M540417

Replacement Service Bulletin Number:

MFR Communication Date: 2018-03-01

MFR Internal Campaign ID/Software Version:

Communication Type: Service Bulletin/Repair Instructions

NHTSA Components: EQUIPMENT

MFR Component System:

MFR Component Subsystem:


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