NHTSA ID Number: 10134403
Manufacturer Communication Number: ZG1_Region email
TSB/Document Date: 2018-04-23
Summary
Region email: In these vehicles, Toyota
has received some reports where various brake system related warning lamps illuminate due to internal malfunctions of the Brake Actuator assembly. Although the Brake Actuator Assembly is covered by Toyota?s New Vehicle Limited Warranty for 3 years or 36,000 miles (whichever comes first), we at Toyota care about the customers? ownership experience. Toyota is now extending the warranty coverage for repairs related to internal malfunctions of the Brake Actuator Assembly.
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- Mixes well with conventional fluids
- Low-moisture formula provides excellent vapor lock...
- Ideal for hydraulic and disc brakes
- Provides an extra margin of safety in extreme braking...
- Mix of polyglycol ethers ensures hot brake-system operation...
- Excellent for ABS, disc and drum brake systems
- Delivers braking power when needed by avoiding a spongy...
- Both wet and dry boiling points exceed the minimum...
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TSB/Document ID: ZG1_Region email
Replacement Service Bulletin Number:
MFR Communication Date: 2016-04-18
MFR Internal Campaign ID/Software Version:
Communication Type: Service Bulletin/Repair Instructions
NHTSA Components: SERVICE BRAKES
MFR Component System:
MFR Component Subsystem:
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From: Quality Compliance
Sent: Monday, April 18, 2016 6:03 PM
Subject: Warranty Enhancement Program — ZG1 ~ Extension of Warranty Coverage for Brake
Actuator Assembly on Certain 2006-2007 MY Highlander Hybrid and 2004-2009 MY
Prius Vehicles (internal/DSPM/FTS)
Attachments: 2G1 Brake Actuator Region Letter.pdf; ZG1 - Dealer Package (Published 4-19-2016).pdf,
Toyota POL16-03 - Warranty Enhancement Program ZG1 - Brake Actuator Assembly.pdf
In our continuing efforts to ensure the best in customer satisfaction, Toyota is announcing a Warranty Enhancement
Program to extend the warranty coverage for the Brake Actuator Assembly on certain 2006-2007 MY Highlander
Hybrid and Certain 2004-2009 MY Prius Vehicles.
Background
In these vehicles, Toyota has received some reports where various brake system related warning lamps illuminate
due to internal malfunctions of the Brake Actuator assembly.
Although the Brake Actuator Assembly is covered by Toyota's New Vehicle Limited Warranty for 3 years or 36,000
miles (whichever comes first), we at Toyota care about the customers’ ownership experience. Toyota is now
extending the warranty coverage for repairs related to internal malfunctions of the Brake Actuator Assembly.
The following information is provided to inform you and your staff of the program notification schedule and your
degree of involvement.
Warranty Enhancement Program Details
This Warranty Enhancement Program provides enhanced coverage to the vehicle’s “New Vehicle Limited
Warranty” as it applies to the Brake Actuator Assembly. The specific condition covered by this program are
repairs related to an internal malfunction of the Brake Actuator Assembly. If the condition is verified, the vehicle
will be repaired with a new Brake Actuator Assembly at no charge under the terms of this Warranty
Enhancement Program.
© The Primary Coverage offers warranty enhancement until December 31, 2017, regardless of mileage.
* After the Primary Coverage end, the Secondary Coverage is applicable for 10 years from the date of first
use, or 150,000 miles, whichever occurs first.
This coverage is for warranty work performed at an authorized Toyota dealer only. It is subject to the same terms and conditions set
forth in the New Vehicle Limited Warranty Section of the Owner's Warranty Information booklet. For example, damage from abuse,
an accident, theft and/or vandalism is not covered by the New Vehicle Limited Warranty or this warranty enhancement.
Dealer Notification
* Dealers will be notified via email on 4/19/2016 at approximately 6 P.M. Pacific Time
* Claim filing will be available starting on 4/20/2016
Owner Letter Mailing Date
Toyota will begin to notify owners in late April, 2016 and will be mailed over several months. A sample of the owner
notification letter has been included for your reference.
Number and Identification of covered Vehicles
There are approximately 736,000 Vehicles covered by this Warranty Enhancement Program.
Please review this entire package with your Service and Parts staff to familiarize them with the proper step-by-step
procedures required to implement this Warranty Extension Program.
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