NHTSA ID Number: 10133989
Manufacturer Communication Number: T-SB-0198-12
TSB/Document Date: 2018-04-23
Summary
PRE-DELIVERY SERVICE CHECK SHEET
PRIUS
01 Install short pin (see page 2) ............................................
02 Install radio antenna* ......................................................
FUNCTIONAL OPERATION
Apply parking brake and cycle ignition “IG-ON”; place gear selector in reverse; turn on
lights and rear defogger. Unlock doors; release fuel door, and release the back door.
01
02
03
04
05
06
07
08
09
10
11
Check dome, courtesy, map, and sun visor lights* ..........
Check warning/indicator lights, gauges, and horn ..........
Check windshield wipers and washers ............................
Check headlights, instrument lights, turn signals,
emergency flashers, and brake lights .............................
Check inside/outside rear view mirror operation/adjustment
Check cigarette lighter* and power outlets ......................
Check audio/navigation*/backup camera* systems and
set clock .........................................................................
Verify Entune/Navigation software version (Display
Audio, Non-HDD Type only)* ........................................
Check multi-information display and trip information on
center display* ................................................................
Install shift-lock override button cover* ...........................
Check sliding roof* ..........................................................
WALKAROUND INSPECTION
Start at left front door. Check window and door lock operation (from master power
switch, if equipped). Continue around vehicle in a counterclockwise direction
checking each door and window operation, child door locks, seat belts, interior
condition, all lights, luggage compartment contents. Finish by checking headlight
aim and continue into UNDER HOOD checks.
01
02
03
04
05
06
07
08
09
10
11
Check Smart Key System .............................................
Check window operation .................................................
Check that engine starts with all keys ..............................
Check that child safety door locks are in normal
(unlocked) position* ........................................................
Check seats and seat belt operation ................................
Check rear defogger/rear view mirror defogger* ..............
Check side marker, tail, backup, and license plate lights .
Check luggage compartment light* and trim appearance ..
Adjust spare tire pressure, inspect for damage, and
check jack and tool installation .......................................
Check headlight aim .......................................................
Check battery state-of-charge using Digital Battery
System Analyzer (SOC Reading:_____%)* .................
UNDER HOOD
01
02
03
04
05
06
Check engine oil and ATM* fluid levels............................
Check brake and power steering fluid levels ...................
Check engine coolant level ..............................................
Check inverter coolant level ............................................
Check windshield washer fluid level ................................
Inspect for fuel, oil, coolant, and other fluid leaks ............
BATTERY MAINTENANCE
01 Perform HV battery
check and maintenance .............
* Inspect or install when equipped/required.
UNDER VEHICLE (ON HOIST)
Adjust/
Repair
October 2012 Rev1
OK
OK
BEFORE INSPECTION
Adjust/
Repair
2013 PRE-DELIVERY SERVICE CHECK SHEET
01 Remove disc brake anti-rust covers/anti-corrosion
wheel film* ......................................................................
02 Inspect tires for defects/damage (including spare tire) ....
03 Activate and Initialize Tire Pressure Warning System
(TPWS) (see page 2) ......................................................
04 Install wheel caps* ..........................................................
05 Install front spoiler under cover & rear side spoilers.
06 Inspect for fuel, oil, coolant, and other fluid leaks ............
07 Inspect under the vehicle for damage, rust, etc. ..............
08 Visually check bolts and nuts on chassis and powertrain
for looseness ...................................................................
09 Install rubber body plugs (stored in glove box or console)* ..
10 Check hybrid
transaxle fluid ............................................
ROAD TEST
A complete road test helps assure customer satisfaction. Drive vehicle over a
variety of road surfaces and driving conditions. Check for unusual noise and
driving performance.
Enter Odometer Readings
Reading Before Test: _______________ Reading After Test: ________________
01
02
03
04
05
06
07
08
09
10
11
Check cold engine operation ...........................................
Check engine operation during warm up .........................
Check engine at normal operating temperature ..............
Check hybrid
transmission operation...............................
Check brake and parking brake operation .......................
Check steering operation & off-center/vehicle pull/flutter .
Inspect for abnormal noise and vibration .........................
Inspect for squeaks and rattles ........................................
Check heater and A/C* operation ...................................
Check cruise control operation* .......................................
Check front seat heater operation* .................................
FINAL INSPECTION AND CLEANING
01 Remove interior protective covers, unnecessary labels,
tags, etc. (Remove protective covers just before delivery
to customer) ....................................................................
02 Visually inspect all interior parts for installation,
damage, fit, dirt, etc. ........................................................
03 Verify floor mat application and install using
retaining clips* ...............................................................
04 Verify green light is illuminated on SOS
(Safety Connect) button* ................................................
05 Remove Rapgard™ and clear protective bumper film*....
06 Wash and clean vehicle ...................................................
07 Inspect paint finish for scratches, chips, rust, dents,
damage, etc. ....................................................................
08 Place oil change sticker on inside of windshield, top
left corner ........................................................................
09 Inspect exterior body parts for proper installation,
damage, rust, etc. ............................................................
10 Install front license plate and mounting bracket* (see
page 2) ............................................................................
11 Place Owner’s Guide & first aid kit portfolio* in glove box
12 Perform Techstream Health Check ................................
Completion and retention of this from is required to comply with Toyota
’s Warranty Policy.
TECHNICIAN’S SIGNATURE
SERVICE MANAGER’S SIGNATURE
NAME (PLEASE PRINT)
NAME (PLEASE PRINT)
Date
Dealer Name
Dealer Code
We hereby certify that all items
on this form have been checked
and corrected for proper
operation as required.
Vehicle Identification Number (Sticker)
SHORT PIN INSTALLATION
To minimize battery discharge the Short Pin has been removed and is
stored in the engine compartment Relay Block. Install the Short Pin
and confirm all related DTCs are cleared.
2
DTC Clearing Procedure
1. Connect Techstream to DLC3.
2. Cycle the ignition switch to the “IG-ON” position.
3. Using Techstream, check any other codes being output.
4. Erase DTCs (B1650, B1794, U0155, U0142, and U0100) and freeze
frame data.
NOTE
If any DTCs besides B1650, B1794, U155, U0142, and U0100 remain,
repair the applicable system according to the Repair Manual.
1
1 Storage Location
2 Installation Location
TPWS ACTIVATION AND INITIALIZATION
Activation Procedure
1. Connect Techstream to DLC3.
2. Cycle the IG switch to the “IG-ON” position and check that the Low Tire Pressure Warning Light blinks for 1 minute and then
remains illuminated.
3. Press or remove the valve core to reduce the tire inflation pressure rapidly by 6 psi (0.4kgf/cm2, 40kPA), or more, within
30 seconds.
4. Using Techstream, check for DTCs (C2111-C2114), if no DTCs are stored, continue to Step 5, if these DTC are stored,
repeat step 3.
5. Adjust all tires to the standard tire inflation pressure, as indicated on the Tire and Loading information label inside the
driver’s door jam.
6. Check the tire pressure values of all the tires using Techstream. TPWS ECU / DATA LIST / TIREPRESS 1-4
NOTE
If DTCs C2111-C2114 are present after repeating step 3, lift the vehicle and rotate each tire so that the tire pressure
warning valve/sensor is at the top of the wheel well. Then repeat step 3.
Initialization Procedure
Refer to the Repair Manual for the Initialization procedure.
NOTE
If performing this procedure in areas with temperatures significantly colder or warmer than shop temperatures, follow the
instructions in Service Bulletin T-SB-0020-12, “Tire Inflation Pressure Compensation and Adjustment”.
FRONT LICENSE PLATE AND MOUNTING BRACKET INSTALLATION
1. Align holes “A” of the mounting bracket with the dimples on the front
bumper cover. Mark the location of holes “B” in the front bumper cover.
1
NOTE
• Holes “A” are used for installation of the mounting bracket to the
bumper cover.
• Holes “B” are used for installation of the front license plate to the
mounting bracket.
2. Drill two relief holes with a diameter of 11 mm (0.43 in.) at the hole “B”
marks on the front bumper cover to prevent the license plate retaining
bolt from contacting the cover.
3. Install the mounting bracket to the front bumper cover by attaching the
two self-tapping screws into the dimples.
4. Install the front license plate to the mounting bracket using bolts with
the following dimensions.
Length: 20.0 — 25.0 mm (0.79 — 0.98 in.)
Diameter: 6.0 mm (0.24 in.)
Pitch: 1.0 mm (0.04 in.)
2
1
NOTICE
• Do NOT pre-drill holes into the bumper.
• Do NOT over-tighten the self-tapping screws.
1 Mounting Bracket
2 Mark and Drill Holes
3 Dimples
3
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TSB/Document ID: T-SB-0198-12
Replacement Service Bulletin Number:
MFR Communication Date: 2012-10-16
MFR Internal Campaign ID/Software Version:
Communication Type: Service Bulletin/Repair Instructions
NHTSA Components: EQUIPMENT:OTHER:OWNERS/SERVICE/OTHER MANUAL
MFR Component System:
MFR Component Subsystem:
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