NHTSA ID Number: 10133978
Manufacturer Communication Number: T-SB-0192-12
TSB/Document Date: 2018-04-23
Summary
Some 2006 ? 2012 model year vehicles equipped with the 2AZ engine may exhibit an intermittent MIL ?ON? condition with Diagnostic Trouble Code (DTC) P0335 (Crankshaft Position Sensor ?A? Circuit) stored. The intake camshaft gear assembly has been improved to help prevent this condition.
T-SB-0192-12
October 15, 2012
Intermittent MIL "ON" DTC P0335
Service
Category
Vehicle Interior
Section
Meter/Gauge/Display
USA
Market
Applicability
YEAR(S)
MODEL(S)
ADDITIONAL INFORMATION
2007 – 2011
Camry HV
Engine(s): 2AZ
VDS(s): BB3EK, BB46K
2007 – 2009
Camry
Engine(s): 2AZ
VDS(s): BE46K
2009 – 2010
Corolla
Engine(s): 2AZ
VDS(s): BE40E, BE4EE
2009 – 2012
Matrix
Engine(s): 2AZ
VDS(s): GE40E, KE40E, KE4EE, LE40E, LE4EE,
ME4EE
2006 – 2008
RAV4
Engine(s): 2AZ
VDS(s): BD31V, BD32V, BD33V, BD34V, BD35V,
ZD31V, ZD32V, ZD33V, ZD34V, ZD35V
2007 – 2008
Solara
Engine(s): 2AZ
VDS(s): CE30P
Introduction
Some 2006 – 2012 model year vehicles equipped with the 2AZ engine may exhibit an intermittent
MIL “ON” condition with Diagnostic Trouble Code (DTC) P0335 (Crankshaft Position Sensor “A”
Circuit) stored. The intake camshaft gear assembly has been improved to help prevent this condition.
Warranty Information
OP CODE
EG1211
DESCRIPTION
R & R Camshaft Timing Gear
MODEL YEAR
MODEL
TIME
2007–2009
Camry
1.8
2007–2011
Camry HV
1.8
2009–2010
Corolla
1.9
2009–2012
Matrix
1.9
2006–2008
RAV4
1.9
2007–2008
Solara
1.9
© 2014 Toyota
Motor Sales, USA
OFP
13050-0H010
13050-28020
T1
T2
8A 99
Page 1 of 7
T-SB-0192-12
Page 2 of 7
October 15, 2012
Intermittent MIL "ON" DTC P0335
Warranty Information (Continued)
APPLICABLE WARRANTY
• This repair is covered under the Toyota
Powertrain Warranty. This warranty is in effect for 60
months or 60,000 miles, whichever occurs first, from the vehicle’s in-service date.
• Warranty application is limited to occurrence of the specified condition described in this
bulletin.
Parts Information
PREVIOUS PART NUMBER
CURRENT PART NUMBER
PART NAME
QTY
13050-0H010
13050-28020
13050-28021
Camshaft Timing Gear Assembly
1
Repair Procedure
1. Using Techstream, review the Freeze Frame Data for DTC P0335.
Does the FFD indicate the engine was at operating temperature and near idle speed when
the DTC was stored?
HINT
• Coolant temperature is approximately 185ºF (85ºC) or more.
• Engine RPM is less than 1000 RPM.
YES – Proceed to step 2.
NO – This bulletin does NOT apply.
Refer to the applicable Repair Manual for diagnostic information.
• 2007 / 2008 / 2009 Camry:
Engine/Hybrid
System – Engine Control – “2AZ-FE Engine Control System:
SFI System: P0335, P0339: Crankshaft Position Sensor “A” Circuit”
• 2007 / 2008 / 2009 / 2010 / 2011 Camry HV:
Engine/Hybrid
System – Engine Control – “2AZ-FXE Engine Control System: SFI System:
P0335, P0339: Crankshaft Position Sensor “A” Circuit”
• 2009 / 2010 Corolla:
Engine/Hybrid
System – Engine Control – “2AZ-FE Engine Control System: SFI System:
P0335, P0339: Crankshaft Position Sensor “A” Circuit”
• 2009 / 2010 / 2011 / 2012 Matrix:
Engine/Hybrid
System – Engine Control – “2AZ-FE Engine Control System: SFI System:
P0335, P0339: Crankshaft Position Sensor “A” Circuit”
© 2014 Toyota
Motor Sales, USA
T-SB-0192-12
October 15, 2012
Page 3 of 7
Intermittent MIL "ON" DTC P0335
Repair Procedure (Continued)
• 2006 / 2007 / 2008 RAV4:
Engine/Hybrid
System – Engine Control – “2AZ-FE Engine Control System:
SFI System: P0335, P0339: Crankshaft Position Sensor “A” Circuit”
• 2007 / 2008 Solara:
Engine/Hybrid
System – Engine Control – “2AZ-FE Engine Control System: SFI System:
P0335, P0339: Crankshaft Position Sensor “A” Circuit”
2. Remove and replace the camshaft timing gear assembly.
HINT
For RAV4 repairs refer to the Repair Manual procedure for 2007 Camry to simplify the repair
instructions for camshaft removal instead of cylinder head removal.
Refer to the Technical Information System (TIS), applicable model and model year Repair
Manual:
• 2007 / 2008 / 2009 Camry:
Engine/Hybrid
System – Engine Mechanical – “2AZ-FE Engine Mechanical:
Camshaft: Removal”
• 2007 / 2008 / 2009 Camry:
Engine/Hybrid
System – Engine Mechanical – “2AZ-FE Engine Mechanical:
Camshaft: Installation”
• 2007 (from 10/2006) / 2007 (to 10/2006) / 2008 / 2009 / 2010 / 2011 Camry HV:
Engine/Hybrid
System – Engine Mechanical – “2AZ-FXE Engine Mechanical: Camshaft:
Removal”
• 2007 (from 10/2006) / 2007 (to 10/2006) / 2008 / 2009 / 2010 / 2011 Camry HV:
Engine/Hybrid
System – Engine Mechanical – “2AZ-FXE Engine Mechanical: Camshaft:
Installation”
• 2009 / 2010 Corolla:
Engine/Hybrid
System – Engine Mechanical – “2AZ-FE Engine Mechanical: Camshaft:
Removal”
• 2009 / 2010 Corolla:
Engine/Hybrid
System – Engine Mechanical – “2AZ-FE Engine Mechanical: Camshaft:
Installation”
• 2009 / 2010 / 2011 / 2012 Matrix:
Engine/Hybrid
System – Engine Mechanical – “2AZ-FE Engine Mechanical: Camshaft:
Removal”
• 2009 / 2010 / 2011 / 2012 Matrix:
Engine/Hybrid
System – Engine Mechanical – “2AZ-FE Engine Mechanical: Camshaft:
Installation”
© 2014 Toyota
Motor Sales, USA
T-SB-0192-12
Page 4 of 7
October 15, 2012
Intermittent MIL "ON" DTC P0335
Repair Procedure (Continued)
• 2006 / 2007 / 2008 RAV4:
Engine/Hybrid
System – Engine Mechanical – “2AZ-FE Engine Mechanical:
Cylinder Head: Removal”
• 2006 / 2007 / 2008 RAV4:
Engine/Hybrid
System – Engine Mechanical – “2AZ-FE Engine Mechanical:
Cylinder Head: Installation”
• 2007 / 2008 Solara:
Engine/Hybrid
System – Engine Mechanical – “2AZ-FE Engine Mechanical: Camshaft:
Removal”
• 2007 / 2008 Solara:
Engine/Hybrid
System – Engine Mechanical – “2AZ-FE Engine Mechanical: Camshaft:
Installation”
3. Identify whether the camshaft timing gear is unlocked or locked. (See Figure 1).
Figure 1.
2
1
1
Dots Aligned – Locked
(Must Unlock Before Installing)
2
Dots Misaligned – Unlocked
(OK to Install and Tighten Camshaft Bolt)
• If the camshaft timing gear is unlocked, it is ready to install.
• If it is LOCKED, follow the steps below to unlock the camshaft timing gear before installing.
© 2014 Toyota
Motor Sales, USA
T-SB-0192-12
Page 5 of 7
October 15, 2012
Intermittent MIL "ON" DTC P0335
Repair Procedure (Continued)
A. To disengage the camshaft timing gear lock
pin, apply and hold approximately 21 psi
of air pressure at the oil feed hole located
90 degrees clockwise of the oval slot. (See
Figure 2.)
Figure 2.
1
NOTE
The lock pin is inside the gear, NOT the one
located in the oval slot.
2
1
Oil Feed Hole
2
Oval Slot
B. With the 21 psi of air still applied to the gear, turn the interior assembly counterclockwise.
(See black arrow in Figure 2.)
C. Install the timing gear assembly onto the
camshaft with the straight pin slightly to the
right of the key groove as shown in Figure 3.
Figure 3.
1
2
1
Straight Pin
2
Key Groove
D. Turn the camshaft timing gear assembly while pushing it lightly against the camshaft until the
straight pin engages the key slot.
© 2014 Toyota
Motor Sales, USA
T-SB-0192-12
Page 6 of 7
October 15, 2012
Intermittent MIL "ON" DTC P0335
Repair Procedure (Continued)
E. Check that the camshaft timing gear is fully seated on the camshaft and that there is no
clearance between the end of the camshaft and the timing gear. Install the camshaft bolt
finger tight.
Figure 4.
NOTICE
Check to make sure that the camshaft
timing gear is still unlocked BEFORE
tightening the camshaft bolt. The
lock pin MUST be unlocked to prevent
damage to the camshaft timing gear
lock pin during tightening.
1
1
© 2014 Toyota
Motor Sales, USA
Dots Misaligned – Unlocked
(OK to Install and Tighten Camshaft Bolt)
T-SB-0192-12
Page 7 of 7
October 15, 2012
Intermittent MIL "ON" DTC P0335
Repair Procedure (Continued)
F. While holding the camshaft with a wrench, torque the camshaft bolt.
Torque: 54 N*m (551 kgf*cm, 40 ft*lbf)
G. After torquing the camshaft bolt, rotate the camshaft timing gear clockwise while holding the
camshaft stationary until the dots are aligned, to engage the camshaft timing gear lock pin.
Figure 5.
2
1
1
Dots Misaligned – Unlocked
2
Dots Aligned – Locked
H. Install the timing chain.
NOTE
Camshaft timing is performed with the camshaft timing gear in the locked position (dots
aligned).
4. Clear DTCs using Techstream
5. Test drive the vehicle to confirm the repair.
© 2014 Toyota
Motor Sales, USA
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TSB/Document ID: T-SB-0192-12
Replacement Service Bulletin Number:
MFR Communication Date: 2012-10-15
MFR Internal Campaign ID/Software Version:
Communication Type: Service Bulletin/Repair Instructions
NHTSA Components: EQUIPMENT:OTHER:OWNERS/SERVICE/OTHER MANUAL
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