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NHTSA ID Number: 10133878

Manufacturer Communication Number: T-SB-0064-10 Rev

TSB/Document Date: 2018-04-23


Summary

Flash reprogramming allows the ECU software to be updated without replacing the ECU. Flash calibration updates for specific vehicle models/ECUs are released as field-fix procedures described in individual Service Bulletins. This bulletin details the Techstream ECU flash reprogramming process and outlines use of the Technical Information System (TIS) and the Calibration Update Wizard (CUW). Flash calibration updates can only be applied to the vehicle/ECU combination for which they are intended. ECUs have internal security that will not allow them to be programmed with another ECU?s information.


F. Verify correct current calibration and new calibration information. Then click Next.

NOTE

The total number of calibration IDs in the calibration file corresponds to the number of
reprogrammable processors in the ECU.

Each calibration file may contain up to three separate calibrations.

Figure 17 shows an example of the update procedure for a two-processor ECU.

Figure 17.

ee eee)

Calibration Selection Confirmation

eva ECT

(Current Catbration: New Calibcation information:

[Curent Gali | s0s01000 ew Gal iO [30806000

[Curent Cai | sveto00 New CaliD }50805000

[Current Gali tiew Cal iO
issue Date ‘Aug 02, 2006
Mogel Name Sienna
Mooel Year a
Engine Troe MZFE
vehicle Type 20

aff, Selected Caibration fe is ethorized to update this vehicle

Press NEXT to continue.
NOTE: Refer the applicable TSB for calibration fle information N

© 2013 ToyotaeBay logo Motor Sales, USA

@PTOYOTA T-SB-0064-10 Rev2 ‘February 4, 2010 Page 17 of 23

Techstream ECU Flash Reprogramming Procedure

Operation Procedure (Continued)

G. Turn ignition OFF. Then click Next.
Figure 18.

PSUs e

Vehicle Preparation

1. Ignition OFF
NOTE
Some vehictas require systema to be cisablad before Flash Reprogramming
Pease relecto the Spectic Senice Butttin for special vehicle preparation
oH instructions required for this update.
ace Seat
OFF, OTCs may be net duing the reprogramming process

Prease check for DTCs belare reprogramming and note any that are stored
Click the Canced button to exit CUW and check for DiC

Click "Next" to continue. %

fa

© 2013 ToyotaeBay logo Motor Sales, USA

CPTOYOTA

T-SB-0064-10 Rev2 February 4, 2010 Page 18 of 23

Techstream ECU Flash Reprogramming Procedure

Operation Procedure (Continued)

H. Confirm the following:

* Ignition is ON and engine is OFF or “READY” OFF (hybrideBay logo vehicles).
+ Hood is open.
* All accessories are OFF.

+ Battery voltage is above 11.4 volts.

NOTICE

Verify the vehicle is connected to a battery charger before continuing — If battery
voltage falls below 11.4 volts, ECU damage may occur.

Then click Start.
Figure 19.

SRS eed aa sll!

Prepare for reprogramming = —
Confirm the following conditions

4. Turn ignition ON
2. Engina Hood Open

3. Al electrical accessories are OFF
4, Battery voltage above 11.4
ON

acc ‘Stet
ore

CAUTION!

When rapropraraming

4. Do net discannect tha DLC3 cable from vehiclo,

2. Do not tun OFF the IG switch

2 Do not apply any electica! load to the vehicle

4 Do nat allow battery vottage to drop below 11.4V.
Click “Start” to begin reprogramming.

NOTE
If key cycle is NOT done properly, reprogramming will stop at 10% and Cal 1 will fail to load.

© 2013 ToyotaeBay logo Motor Sales, USA

€P TOYOTAeBay logo T-SB-0064-10 Rev2 —- February 4, 2010 Page 19 of 23

Techstream ECU Flash Reprogramming Procedure

Operation Procedure (Continued)

|. Do NOT disturb the vehicle during flash reprogramming.

NOTE
+ ECU flash reprogramming may take anywhere from 3 - 30 minutes per calibration file.

« Reprogramming time will vary depending on model and ECU communication protocol.
Vehicles using CAN communication protocol will reprogram much faster (2 - 7

minutes).
Figure 20.
RSS alles

Flash Calibration Update in Process

Estimated Teme 00:02:37
Remaining Time 00-02-07

CAL 1 i

CAL2 [

Do not lunch of use any other application willereprogramming 3 In progress.
Do not disconnect from vehicle.

NOTE
¢ If vehicle requires only ONE calibration update, then proceed to step N in this bulletin.

* If vehicle requires a SECOND calibration update, then continue as follows:

¢ For serial communication vehicles, go to step J.

* For CAN communication vehicles, go to step L.

© 2013 ToyotaeBay logo Motor Sales, USA

TOYOTAeBay logo T-SB-0064-10 Rev2 February 4, 2010 Page 20 of 23

Techstream ECU Flash Reprogramming Procedure

Operation Procedure (Continued)

J. When Cal 1 has completed the update process, turn ignition OFF for a minimum of
10 seconds. Then click Next.

Figure 24.

CASS BST SEE 210) x)

Flash Calibration Update Successful

CAL 1 has bean toaded successfully

on
ae Stet 4 Pease cycle ignibon OFF for 2 minimum of 10 seconds,
OFF, 2 Contim ignition is retumed to the ON position

“Click “Next” to continue, ‘
rs

K. Turn ignition to the ON position. Then click Start.

Figure 22.
eee: E = {5 x
Prepare for reprogramming _

Connie bio

1. Tum ignition ON,

2. Engine Hood Open

3 Al electrical accessories are OFF

4. Battery vohage above 11-4V

ON
ACS ‘Stet
OFF
CAUTION!
When reprogramming
1. Do not disconnect the DLC3 cable trom vehicle
2 Da not tur OFF the IG switch
3.Do not apply any electrical load to the vehicle
4. Da not alow battery voltage to drop below 11.4V.
Click “Start” to begin reprogramming.
Stan Cancel
NOTE

If key cycle is NOT done properly, reprogramming will stop at 10% and Ca! 2 will fail to load.

© 2013 ToyotaeBay logo Motor Sales, USA

TOYOTAeBay logo T-SB-0064-10 Rev2 February 4, 2010 Page 21 of 23

Techstream ECU Flash Reprogramming Procedure

Operation Procedure (Continued}

L. Do NOT disturb the vehicle during flash reprogramming.
Figure 23.

zs

ROVE eee
Flash Calibration Update in Process

Estimated Time: 00:02:37
Remaining Time. 00-0207
CAL! SEES

C2 2 — Sa

Donat launch of use any other application while reprogramming a in progrena.
Do not disconnect trom reticle,

M. Turn ignition OFF for a minimum of 10 seconds. Then click Next.
Figure 24.

ee TT) E let)

Flash Calibration Update Successful

CAL2 has been loaded successtoly

on
ao Stet 4 Ptaasa cycle ignition OFF for a minimum of 10 seconds
OFF, 2 Condit ignition ia returned to tha ON position

Click “Next" to continue.

© 2013 ToyotaeBay logo Motor Sales, USA.

GPTOYOTA T-SB-0064-10 Rev2 ‘February 4, 2010

Techstream ECU Flash Reprogramming Procedure

Page 22 of 23

Operation Procedure (Continued)

N. Turn ignition to the ON position. Then click Next.

Figure 25.

SAC eet

Prepare for verifying vehicle

Please confirm 1G ON to download cahbration information.

ON
acc, Start

Click "Next" to continue.

O. Confirm all calibrations were updated as specified in the Service Bulletin. Then click Finish.

Figure 26.

ee er:

Reprogramming successful |
Please turn IG off

Please confirm that caibration ID has been updated a3 outfined in the specific Senice Bulletin.

afal

Betore Undate: ‘Atter Update:

[Curent Calm-1 [sos01000 [Curent Ca-1 [sce0cooo
[Curent Cate0-2_ | sos01000 [Current Cali-2_—_|soanso00
[Current Gal 0-3 [Comrent CaltD-3.

NOTE:

Same DTCs may have baen set during the seprograrnming process.

Clear ail DTCs after restoring the vehicle.

© 2013 ToyotaeBay logo Motor Sales, USA

123

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TSB/Document ID: T-SB-0064-10 Rev

Replacement Service Bulletin Number:

MFR Communication Date: 2013-01-02

MFR Internal Campaign ID/Software Version:

Communication Type: Service Bulletin/Repair Instructions

NHTSA Components: ELECTRICAL SYSTEM:SOFTWARE

MFR Component System:

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