S-SB-0012-13

March 12, 2013

Back Door Garnish Loose or Broken
Service
Category

Vehicle Exterior

Section

Exterior Panels/Trim

Market

USA

Applicability
YEAR(S)

MODEL(S)

2004 – 2006

xB

ADDITIONAL INFORMATION

Introduction

Some 2004 – 2006 model year xB vehicles may exhibit a condition where the back door garnish
becomes loose, and in some cases continued usage of the loose garnish may result in breakage.
Please follow the procedure contained in this bulletin, which supplements the Repair Manual, to
replace the back door garnish if it is loose or broken.
Figure 1.

1
2

4

3

1

Back Door Outside Garnish

3

Back Door Trim Board

2

Back Door Opener Switch Assembly

4

Rear Light Set

© 2013 Toyota Motor Sales, USA

Page 1 of 9

March 12, 2013

S-SB-0012-13

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Back Door Garnish Loose or Broken

Production Change Information

This bulletin applies to vehicles produced BEFORE the Production Change Effective VIN shown
below.
MODEL

DRIVETRAIN

PLANT

PRODUCTION CHANGE EFFECTIVE VIN

xB

FF

Takaoka, Central

JTLKT324#64093921

Warranty Information
OP CODE

DESCRIPTION

TIME

OFP

T1

T2

N/A

Not Applicable to Warranty

–

–

–

–

Parts Information
PREVIOUS PART NUMBER

CURRENT PART NUMBER

PART NAME

QTY

76811-52120-##

76811-52122-##

Garnish, Back Door, Outside

1

90467-10077

Same

Clip

1

90562-04007

Same

Ring

3

76821-52030

Same

Protector, Back Door Garnish

1

08231-00813

Same

Kit, Wind Noise

1*

* One sheet in the Wind Noise Kit will service approximately 60 vehicles.

Required Tools & Equipment
SPECIAL SERVICE TOOLS (SST)

Plastic Pry Tool Set*
* Essential SST.

NOTE
Additional SSTs may be ordered by calling 1-800-933-8335.

© 2013 Toyota Motor Sales, USA

PART NUMBER

QTY

00002-06000-01

1

March 12, 2013

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Back Door Garnish Loose or Broken

Repair Procedure
NOTICE
Do NOT use power tools for this repair procedure.

1. Disconnect cable from the negative (–) battery terminal.
CAUTION
Wait at least 90 seconds after disconnecting the cable from the negative (–) battery terminal to
prevent airbag and seat belt pretensioner activation.

2. Remove the back door trim board.
Using a plastic pry tool, remove the 11 clips and trim board.
3. Remove the back door outside garnish.
Remove the 3 nuts and detach the clip, then remove the garnish.
Figure 2.

1

1

2

1

Nut

1

2

© 2013 Toyota Motor Sales, USA

Clip

March 12, 2013

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Back Door Garnish Loose or Broken

Repair Procedure (Continued)

4. Remove the rear lamp set, switch, and mounting
stud.

Figure 3.

.

A. Remove the 2 lamp screws (silver) and the
2 switch screws (black).

1

B. Remove the mounting stud.
C. Set ALL removed parts aside for installation
into the NEW garnish later in this repair.

1

Mounting Stud

5. Assemble the NEW back door garnish.
A. Lay the NEW back door garnish (P/N
76811-52122-##) down on a clean protected
work surface to prevent scratching of the
painted surface.

Figure 4.

B. Remove the protective backing and install
the foam strip (P/N 76821-52030, Back Door
Garnish Protector) around the outer portion of
the garnish as shown.

Figure 5.

1

1

© 2013 Toyota Motor Sales, USA

Foam Strip

March 12, 2013

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Back Door Garnish Loose or Broken

Repair Procedure (Continued)

C. Transfer the mounting stud that was removed
in step 4B to the NEW garnish.

Figure 6.

2

1

1

Mounting Stud

2

Clip

D. Install the new mounting clip
(P/N 90467-10077, Clip), as shown in Figure 6.
E. Install the 3 foam washers (P/N 90562-04007,
Ring) onto each of the 3 mounting studs.

Figure 7.

1
1

F. Once the foam washers have been installed,
a strip of foam must be cut and placed on the
NEW garnish to isolate the rear lamp wire
harness.

Foam Washers

Figure 8.

Cut a foam strip from the Wind Noise Kit
(P/N 08231-00813).
Foam Strip Dimensions: 95 mm x 7 mm
(3.74 in. x 0.28 in.)

1

2

HINT
Cut foam from sheet as shown to get the
most strips from the sheet.
1

95 mm

2

7 mm

© 2013 Toyota Motor Sales, USA

March 12, 2013

S-SB-0012-13

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Back Door Garnish Loose or Broken

Repair Procedure (Continued)

G. Place foam strip between the dotted alignment marks on the NEW garnish.
Figure 9.

1

1

1

Dotted Alignment Marks

© 2013 Toyota Motor Sales, USA

March 12, 2013

S-SB-0012-13

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Back Door Garnish Loose or Broken

Repair Procedure (Continued)

H. Transfer back door opener switch assembly over to the NEW garnish.
(1) Install switch, and fasten with the 2 black screws previously removed from the OLD
garnish in step 4A.
(2) Be sure the black wire harness protector is positioned as shown to protect the wires.
Figure 10.

© 2013 Toyota Motor Sales, USA

March 12, 2013

S-SB-0012-13

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Back Door Garnish Loose or Broken

Repair Procedure (Continued)

I. Transfer the rear lamp set to the NEW garnish. Use the silver screws previously removed
from the OLD garnish in step 4A.
(1) Route wire harness as shown, and make sure the wire harness is secured behind the
previously installed foam strip.
Figure 11.

(2) Secure the switch wire harness under the rear lamp set wire harness, and route both
wire harnesses under the light bulb housing as circled below.
Figure 12.

© 2013 Toyota Motor Sales, USA

March 12, 2013

S-SB-0012-13

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Back Door Garnish Loose or Broken

Repair Procedure (Continued)

6. Insert the wire harness grommet into the rear hatch door and ensure it is seated properly to
prevent leaks. Install the NEW back door garnish on the rear hatch door using the 3 previously
removed nuts.
Torque: 3 N*m (30.6 kgf*cm, 26.6 in*lbf)
NOTICE
Do NOT use power tools during installation.

7. Reassemble vehicle in reverse order of disassembly steps 1 – 3.
8. Confirm proper operation of the rear lamp set and back door opener switch.

© 2013 Toyota Motor Sales, USA