NHTSA ID Number: 10133236
Manufacturer Communication Number: V581603-2039212
TSB/Document Date: 2018-04-16
Summary
58 16 03 June 13, 2016 2039212 Supersedes Technical Bulletin 581503 dated July 21, 2015 to update Claim Processing statement. Corrosion on Rear Door in Trim Strip Area
58511900
40
Replace rear door
58515550
190
Wax body
51017550
10
Bond trim strip with butyl
66414199
10
Full pre-populated forms can be found in the
following location:
WISE > Resource Center > Forms > Paint/
Corrosion > TB# - Form specific to the vehicle
and the repair.
Outside Material
LACKMATF
Part Amount Subtotal
$
-
Total Paint Material Amount
$
144.00
Total Parts Amount
$
144.00
VW
Representative
Authorization No.
Body Labor Subtotal
Total TU/MU
Authorization Date
TB 2039212
Authorization
valid until:
Warranty
VW Representative Name (printed)
VW Representative Signature
250
540
12
L00#0000 $
290.00
A0041000 $
250.00
Parts and Materials: $
144.00
Total: $
684.00
SRT Reference Table for TPI# 2039212
Repair Rear Door (B6 Passat) – Models(3C2)
Body Labor
Labor Operation: Remove and
install rear door trim
70 73 19 00 = 40 TU
Labor Operation: Remove and
install door unit carrier
58 30 19 50 = 50 TU
Labor Operation: Remove and
install door parts for painting
58 51 65 00 = 50 TU
Labor Operation: Repair door
(remove corrosion)
58 51 63 00 = * TU
Labor Operation: Wax body
51 01 75 50 = 10 TU
Labor Operation: Bond trim strip
with butyl sealer
66 41 41 99 = 10 TU
Multiply claim time units x
warranty labor rate. Enter
in SAGA under Outside
Labor Operation:
A0041000
Refinish Labor
Labor Operation: Prepare painting
51 01 71 33 = 190 TU
Labor Operation: Paint rear door
58 51 79 03 = 110 TU
Multiply claim time units x
warranty labor rate. Enter
in SAGA under Outside
Labor Operation:
L00#0000*
*Please see warranty table for
proper labor operation
Outside Materials
Labor Operation: Paint rear door
7 MU
Multiply claim material units x
$12.00. Enter in SAGA
under Outside Materials:
LACKMATF
* Door replacement should be considered if the total repair cost will exceed 80% of the total replacement cost. Refer
to the Reimbursement Policy section of the Warranty Policies and Procedure Manual. This section provides
important guidelines when considering component repair vs. replacement options (the “ 80% rule” ).
Repair Rear Door (B6 Passat Wagon) – Model (3C5)
Body Labor
Labor Operation: Remove and
install rear door trim
70 73 19 00 = 40 TU
Labor Operation: Remove and
install door unit carrier
58 30 19 60 = 90 TU
Labor Operation: Remove and
install door parts for painting
58 51 65 00 = 50 TU
Labor Operation: Repair door
(remove corrosion)
58 51 63 00 = * TU
Labor Operation: Wax body
51 01 75 50 = 10 TU
Labor Operation: Bond trim strip
with butyl sealer
66 41 41 99 = 10 TU
Multiply claim time units x
warranty labor rate. Enter
in SAGA under Outside
Labor Operation:
A0041000
Refinish Labor
Labor Operation: Prepare painting
51 01 71 33 = 190 TU
Labor Operation: Paint rear door
58 51 79 03 = 110 TU
Multiply claim time units x
warranty labor rate. Enter
in SAGA under Outside
Labor Operation:
L00#0000*
*Please see warranty table for
proper labor operation
Outside Materials
Labor Operation: Paint rear door
7 MU
Multiply claim material units x
$12.00. Enter in SAGA
under Outside Materials:
LACKMATF
* Door replacement should be considered if the total repair cost will exceed 80% of the total replacement cost. Refer
to the Reimbursement Policy section of the Warranty Policies and Procedure Manual. This section provides
important guidelines when considering component repair vs. replacement options (the “ 80% rule” ).
Repair Rear Door (CC) – Models(357)
Body Labor
Labor Operation: Remove and
install rear door trim
70 73 19 00 = 40 TU
Labor Operation: Remove and
install door unit carrier
58 30 19 50 = 20 TU
Labor Operation: Remove and
Install door handle
58 11 19 00 = 30 TU
Labor Operation: Replace trim strip
for rear door
66 41 55 00 = 30 TU
Labor Operation: Remove and
install rear window channel seal
64 68 19 00 = 20 TU
Labor Operation: Repair door
(remove corrosion)
Multiply claim time units x
warranty labor rate. Enter
in SAGA under Outside
Labor Operation:
A0041000
58 51 63 00 = * TU
Labor Operation: Wax body
51 01 75 50 = 10 TU
Labor Operation: Bond trim strip
with butyl sealer
66 41 41 99 = 10 TU
Refinish Labor
Labor Operation: Prepare painting
51 01 71 33 = 190 TU
Labor Operation: Paint rear door
58 51 79 03 = 130 TU
Multiply claim time units x
warranty labor rate. Enter
in SAGA under Outside
Labor Operation:
L00#0000*
*Please see warranty table for
proper labor operation
Outside Materials
Labor Operation: Paint rear door
10 MU
Multiply claim material units x
$12.00. Enter in SAGA
under Outside Materials:
LACKMATF
* Door replacement should be considered if the total repair cost will exceed 80% of the total replacement cost. Refer
to the Reimbursement Policy section of the Warranty Policies and Procedure Manual. This section provides
important guidelines when considering component repair vs. replacement options (the “ 80% rule” ).
Replace Rear Door (B6 Passat and Wagon) – Models(3C2/3C5)
Body Labor
Labor Operation: Remove and install
rear door
58 51 19 00 = 30 TU
Labor Operation: Replace rear door
58 51 55 50 = 190 TU
Labor Operation: Wax body
51 01 75 50 = 10 TU
Labor Operation: Bond trim strip with
butyl sealer
66 41 41 99 = 10 TU
Multiply claim time units x
warranty labor rate. Enter
in SAGA under Outside
Labor Operation:
A0041000
Refinish Labor
Labor Operation: Prepare painting
51 01 71 53= 160 TU
Labor Operation: Paint rear door
58 51 61 50= 90 TU
Multiply claim time units x
warranty labor rate. Enter
in SAGA under Outside
Labor Operation:
L00#0000*
*Please see warranty table for
proper labor operation
Outside Materials
Labor Operation: Paint rear door
8 MU
Multiply claim material units x
$12.00. Enter in SAGA
under Outside Materials:
LACKMATF
Replace Rear Door (CC) – Models(357)
Body Labor
Labor Operation: Remove and install
rear door
58 51 19 00 = 40 TU
Labor Operation: Replace rear door
58 51 55 50 = 190 TU
Labor Operation: Wax body
51 01 75 50 = 10 TU
Labor Operation: Bond trim strip with
butyl sealer
66 41 41 99 = 10 TU
Multiply claim time units x
warranty labor rate. Enter
in SAGA under Outside
Labor Operation:
A0041000
Refinish Labor
Labor Operation: Prepare painting
51 01 71 53 = 160 TU
Labor Operation: Paint rear door
58 51 61 50 =130 TU
Multiply claim time units x
warranty labor rate. Enter
in SAGA under Outside
Labor Operation:
L00#0000*
*Please see warranty table for
proper labor operation
Outside Materials
Labor Operation: Paint rear door
12 MU
Multiply claim material units x
$12.00. Enter in SAGA
under Outside Materials:
LACKMATF
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TSB/Document ID: V581603-2039212
Replacement Service Bulletin Number:
MFR Communication Date: 2016-06-13
MFR Internal Campaign ID/Software Version:
Communication Type: Service Bulletin/Repair Instructions
NHTSA Components: STRUCTURE:BODY:DOOR
MFR Component System:
MFR Component Subsystem:
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