Technical Service Bulletin

Gales,
S-SB-0009-14 Revi April 23, 2014 w Scion

Outside Door Weatherstrip - Multiple Concerns

Service
Category Vehicle Exterior
Scion Supports a
Section Door/Hatch Market USA Se ication
Applicability
YEAR(S) MODEL(S) ADDITIONAL INFORMATION
2013 — 2014 FR-S
REVISION NOTICE
June 16, 2014 Revi:
* The Parts Information section has been updated.
Any previous printed versions of this bulletin should be discarded.
Introduction

Some 2013 — 2014 model year FR-S vehicles may exhibit multiple concerns from the Outer
Weatherstrip (belt molding).

The cross section of the weatherstrip has been revised to limit the amount of water passing into
the door. If the felt attached to the window stabilizers/quides accumulate water, the vehicle may
also make noise from the stabilizers/guides during window operation. in some cases, the felt on
the stabilizers/guides may freeze to the window or detach from the plastic backing and damage
the window.

Symptoms may include:
+ Noise coming from the weatherstrip during window operation, especially when wet.
+ Loosening of the weatherstrip from the door.
* Inversion of the weatherstrip during window operation.
+ Noise from the stabilizers/guides during window operation.
*—Scratches-on-the-glass-from-worn stabilizers, —____.______

If the vehicle displays these symptoms, follow the procedures described in this bulletin to address
the condition(s).

2014 Toyota Motor Sales, USA Page 1 of 6

osciomnm S-SB-0009-14 Revi April 23, 2014 Page 2 of 6

Outside Door Weatherstrip - Multiple Concerns

Production Change Information
This bulletin applies to vehicles produced BEFORE the Production Change Effective VIN

shown below.
MODEL PRODUCTION CHANGE EFFECTIVE VIN
FR-S JFIZNAA1#E8705465
Parts Information
PART NUMBER
PART NAME ary
PREVIGUS NEW
$U003-04334
$U003-04531 $U003-05207 Outer Weatherstrip, LH 1
$U003-04771
$U003-04335
$U003-04532 $U003-05208 Outer Weatherstrip, RH 1
$U003-04772
$U003-01616 Stabilizer, Front Door Glass, Outer (Per Door) 2
$U003-01617 Stabilizer, Front Door Glass, Inner (Per Door) 1
Warranty Information
OP CODE DESCRIPTION TIME OFP 1 | O72
Replace Front Door Panel Sub-assembly
BD1408 (One Side) os $U003-04334
$U003-04335
Replace Front Door Panel Sub-assembly $U003-04531
Geombo A (Other Side) 18 $U003-04532 oS) a8
Comb i ik i ; SU003-04771
combo B Replace Window Stabilizer (One Side) 0.1 $U003-04772
Combo C Replace Window Stabilizer (Other Side) 0.1
APPLICABLE WARRANTY
* This repair is covered under the Toyota Basic Warranty. This warranty is in effect for 36 months
or 36,000 miles, whichever occurs first, from the vehicle’s in-service date.
* Warranty application is limited to occurrence of the specified condition described in
this bulletin.

© 2014 Toyota Motor Sales, USA

Soscionm S-SB-0009-14 Revi April 23, 2014 Page 3 of 6

Outside Door Weatherstrip - Multiple Concerns

Required Tools & Equipment

SPECIAL SERVICE TOOLS (SST) PART NUMBER ary
Plastic Pry Tool Kit" 00002-06020-01 1

Tool, Front Door Glass Adj* 09812-18010-01 1

REQUIRED MATERIAL QUANTITY
Toyota Genuine Adhesive 1344, Three Bond 1344, Loctite® 242,
or Equivalent (for window nuts) BsiNecded
* Essential SST.
NOTE

Additional SSTs may be ordered by calling 1-800-933-8335.

Overview Procedure
1. Confirm the condition.
2. Disassemble door per the Repair Manual.
3. Reassemble door and adjust window glass.

4. Reinitialize window.

Inspection Procedure

NOTICE

BEFORE performing the procedures in this bulletin, ensure there is NO body or door damage that
may affect the alignment of the side window glass.

Removal Procedure

NOTE
Use the same procedure for both the RH and LH sides.

Refer to the Technical Information System (TIS), applicable model and model year Repair Manual:

+ 2013 / 2014 FR-S:
Vehicle Exterior - Exterior Panels / Trim — “Front Door Belt Moulding: Removal’

1. Disconnect cable from the negative (-) battery terminal.
2. Remove front door trim board sub-assembly with power window switch assembly.

3. Remove front door trim board sub-assembly.

© 2014 Toyota Motor Sales, USA

Sscion S-SB-0009-14 Revi April 23, 2014 Page 4 of 6

Outside Door Weatherstrip - Multiple Concerns

Removal Procedure (Continued)
4. Remove front door service hole cover.
5. Remove front door glass sub-assembly.
Refer to TIS, applicable model and model year Repair Manual.

* 2013 / 2014 FR-S:
Vehicle Exterior — Front Door — “Door / Hatch: Front Door: Disassembly”

HINT

Note position of the inner stabilizer bolt as a reference for window alignment before removing
the Front Door Glass sub-assembly.

6. Remove front door glass Outer Weatherstrip Figure 4
assembly.

A. Remove the screw.

B. If necessary, use a screwdriver to disengage
the claw and remove the front door glass
Outer Weatherstrip assembly.

NOTICE
Tape the screwdriver tip before use.

7. Inspect Door Glass Inner and Outer Stabilizers for wear or damage.

NOTE
Replace stabilizers if felt guide surface is worn or damaged.

Installation Procedure

NOTE
Use the same procedure for both the RH and LH sides.

1. Install Inner and Outer Window Stabilizers if necessary.

HINT
Leave Inner Window Stabilizer bolt loose until window is installed.

© 2014 Toyota Motor Sales, USA

osciom S-SB-0009-14 Rev1 April 23, 2014 Page & of 6

Outside Door Weatherstrip - Multiple Concerns

Installation Procedure (Continued)

2.

Install front door glass Outer Weatherstrip Figura 2.
assembly.

Engage the claws to install the screw and a NEW
front door glass Outer Weatherstrip assembly
as shown.

NOTE

Ensure proper installation of Outer
Weatherstrip by confirming that the claw
attached to the weatherstrip is fully engaged.

. Install front door glass sub-assembly.

Refer to TIS, applicable model and model year Repair Manual:

+ 2013 / 2014 FR-S:
Vehicle Exterior - Door/Hatch - “Front Door: Reassembly”

NOTE
Use Loctite™ 242 or equivalent on front door glass flange nuts.

. Adjust front door glass sub-assembly.

Refer to TIS, applicable model and model year Repair Manual:

+ 2013 / 2014 FR-S:
Vehicle Exterior —- Door/Hatch — “Front Door: Adjustment”

HINT.
Align Inner Stabilizer bolt to original position as a reference for window alignment.

. Install front door service hole cover.
. Install power window switch assembly with front door armrest base panel.

. Install front door trim board sub-assembly.

© 2014 Toyota Motor Sales, USA