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NHTSA ID Number: 10131368

Manufacturer Communication Number: IK1200013

TSB/Document Date: 2018-04-02


Summary

Engine starts when cold but not when it warms up. Diagnosing an Injection Control Pressure (ICP) system leak - DTC 333 335


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TSB/Document ID: IK1200013

Replacement Service Bulletin Number:

MFR Communication Date: 2012-12-03

MFR Internal Campaign ID/Software Version:

Communication Type: Service Bulletin/Repair Instructions

NHTSA Components: ENGINE AND ENGINE COOLING

MFR Component System:

MFR Component Subsystem:


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IK1200013 - Engine starts when cold but not when it warms up. Diagnosing an Injection ... Page 1 of 4

CANADA, UNITED
STATES, MEXICO
ISIS, Bus ISIS,
FleetISIS

Document
IK1200013
ID:
Revision:

5

ENGINES

Created:

2/3/2007

English

Last
Modified:

12/3/2012

Other
Languages:

Français, Español,

Author:

Eric
George

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Title: Engine starts when cold but not when it warms up. Diagnosing
an Injection Control Pressure (ICP) system leak on the VT365 and VT275
engine DTC 333 335
Applies To: Model: InternationaleBay logo VT-365 and VT-275 2004-2006 Engines
Symptoms:
Starts OK Cold won't start hot.
Stalls hot
Low ICP Pressure hot
DTC 333- Injection Control Pressure above/below desired level
DTC 335 -ICP unable to build pressure during crank

Problem:
Engine starts when cold but not when it warms up can be caused by an Injection
Control Pressure (ICP) system leak on the VT-365 engine and how should I
diagnose it?

Resolution:
TSI 05-12-07 goes into detail how to check and define the actual cause of low ICP on the VT-

https://evalue.internationaldelivers.com/service_kb/DocTool/ArticleViewer.aspx?ControlID... 1/3/2013

IK1200013 - Engine starts when cold but not when it warms up. Diagnosing an Injection ... Page 2 of 4

365 engine. Use of this procedure will clearly define the leak location. When a fitting and
adapter leaks on the high pressure pump, the technician can easily hear the leak while
pressurizing the ICP system with air. When the turbocharger is removed, the leak is heard at
the turbocharger drain tube.
1. Pressurize the ICP system with shop air (at least 100 psi).
2. Leave the shop air on the ICP system until a leak is heard at the turbocharger drain tube
(this will be the IPR, STC fitting or the Branch Tube leaking).
3. Disconnect the IPR and leave the engine harness disconnected.
4. Install the IPR breakout tee and energize the IPR with 12 volts and ground.
5. The leak should disappear when the IPR is energized, if not there is a very good
possibility the fitting and adaptor are leaking.
6. It is highly unlikely that the Branch tube is leaking. If it is leaking it will be the result of a
crack at the brass weld area of the tube to fitting block.
While performing the STC fitting replacement the technician may find that the branch tube is
bent out of position such that the male STC fitting and branch tube adapter does not mate
evenly with the branch tube block. Under normal conditions its acceptable to bend the tube
back into position with a screwdriver rather than replace it unnecessarily. Carefully pry the
branch tube block back into position so the branch tube adapter lines up with the branch tube
block and the mounting bolts can be installed. Complete the repair by tightening the adapter
bolts and pressure testing the ICP system again to verify that the leak has been fixed.
TSI 05-12-07
https://evalue.internationaldelivers.com/service/SVCDOCS/Navistar/tsis/051207.htm
When replacing the Snap to Connect Fitting (STC) use the New One Piece Fitting Kit
(OPF) 1879930C91

https://evalue.internationaldelivers.com/service_kb/DocTool/ArticleViewer.aspx?ControlID... 1/3/2013

IK1200013 - Engine starts when cold but not when it warms up. Diagnosing an Injection ... Page 3 of 4

The OPF replaces the STC fitting with bracket. Do not reuse bolts.
PARTS:
Quantity

Part Number

Description

1

1879930C93

ICP One Piece Fitting Kit

Includes:
OPF ( One Piece Fitting with Jam Nut and O-Ring )
2 Bolts (M6 x 30) Flange Head Fiting to Adapter
3 Bolts (M8 x 55) Torx - Pump Mounting
Gaskets and O-rings
Installation Instructions
FAQ

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https://evalue.internationaldelivers.com/service_kb/DocTool/ArticleViewer.aspx?ControlID... 1/3/2013

IK1200013 - Engine starts when cold but not when it warms up. Diagnosing an Injection ... Page 4 of 4

Copyright © 2013 NavistareBay logo, Inc.

https://evalue.internationaldelivers.com/service_kb/DocTool/ArticleViewer.aspx?ControlID... 1/3/2013

1


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