NHTSA ID Number: 10131100
Manufacturer Communication Number: IK1201089
TSB/Document Date: 2018-04-02
Summary
IK1201089 2010 MaxxForce 11/13 Coolant in the Exhaust
Page 1 of 4
Countries:
AUSTRALIA, CANADA, COLOMBIA, UNITED
STATES, MEXICO, PUERTO RICO
Document
ID:
IK1201089
Availability:
ISIS, FleetISIS
Revision:
0
Created:
Last
Modified:
3/11/2014
Major System: ENGINES
Current
English
Language:
Other
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Author:
4/11/2014
Aaron
Wenthold
415
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Title : 2010 MaxxForce 11/13 Coolant in the Exhaust
Applies To : 2010 MaxxForce 11/13
CHANGE LOG
Initial Launch 04/2014
DESCRIPTION:
Provide repair advice for 2010 - 2013 11/13 Liter vehicles that exhibit Coolant in the Exhaust, after following IK1201066 2010 MaxxForce
11 & 13L Coolant Consumption and SPN-111 FMI-1
SYMPTOMS:
Coolant leaks to the exhaust may be detected externally or internally. See the following list of symptoms for identification of coolant leaks
to the exhaust.
Coolant smell in exhaust
Coolant leaking from exhaust
White smoke
SPECIAL TOOLS:
Tool Description
Tool Number
Comments
Plastic Plug / Cap Kit
ZTSE4891
Used for sealing components during repairs
Radiator Pressure Testing Kit
ZTSE2384
Coolant Cap Pressure Testing Kit
0904001
Perform with warm engine
Coolant Management Tool
KL5007NAV
Cooling system drain and vacuum fill
EGR Cooler Leak Detection Test Kit
KL20060NAV
HT and LT EGRC Pressure Tester
"New" procedure tests with valve installed
EGR Cooler Alignment Tool
12-892-01
If replacing an HT or LT EGRC section
EGR Cooler Lifting Bracket
1289203
If removing EGR Cooler
Kit, Charge Air Cooler Test
ZTSE6042
LPCAC Pressure Test Tool
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IK1201089 2010 MaxxForce 11/13 Coolant in the Exhaust
Page 2 of 4
COOLANT IN EXHAUST DIAGNOSTIC PROCEDURE:
GOVERNMENT REGULATION: Engine fluids (oil, fuel,
and coolant) may be a hazard to human health and the
environment. Handle all fluids and other contaminated
materials (e.g., filters rags) in accordance with applicable
regulations. Recycle or dispose of engine fluids, filters, and
other contaminated materials according to applicable
regulations.
WARNING:
To prevent personal injury or death, make sure the engine has cooled before removing components.
WARNING:
To prevent personal injury or death, do not let engine fluids stay on your skin. Clean skin and nails using hand cleaner
and wash with soap and water. Wash or discard clothing and rags contaminated with engine fluids.
NOTE: If a coolant leak to exhaust is determined from one of the listed possible causes,follow the oxygen sensor diagnostic
procedure found in IK1201065. IK1201065 Oxygen Sensor (O2)Diagnostic
Possible Causes
Failed EGR Cooler
Step
1
Action
Pressure test Low Temp (LT) and High Temp (HT) EGR cooler, in vehicle,
following procedures in the Engine Service Manual.
Decision
Yes: Go to step 2
No: Restore the engine to
operational condition and
retest cooling system
Is there a leak present in either of the EGR Cooler sections?
Step
2
Action
Verify which section of the EGR Cooler is leaking.
Decision
HT EGR Cooler: Replace HT
EGR Cooler, then go to step 3.
LT EGR Cooler: Replace LT
EGR Cooler, then go to step 3.
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IK1201089 2010 MaxxForce 11/13 Coolant in the Exhaust
Page 3 of 4
Both LT and HT: Replace both
the LT and HT EGR Cooler
sections, then go to step 3.
Which Section of the EGR Cooler is leaking?
Step
3
Action
Change the engine oil, filter and soot centrifuge oil filter (if equipped).
Decision
Repair Complete
SERVICE PART(s) INFORMATION
Verify you confirm there is available stock in the PDC by referencing the Parts Catalog – Click Here
If the required parts are not available, please contact the Service Parts Group.
Kit Description
Part Number
Quantity Required
Ordering Instructions
HT EGR Cooler
3014254C94
1
Order from Navistar
LT EGR Cooler
3015862C92
1
Order from Navistar
Oxygen/Lamda Sensor
(O 2 S)
3006233C1
1
Order from Navistar
Engine oil 15W40 CJ4
Gallon
2598508C1
Oil Filter Kit
3007498C93
1
Order from Navistar
Soot centrifuge oil
filter Kit
2606467C92
1
Order from Navistar
Obtain locally
WARRANTY INFORMATION
Warranty Claim Coding:
Group: 12000
892 EGR Cooler
Noun:
Warranty Coding Manual CTS-1025
Standard Repair Time(s):
Standard Repair Time Manual
Description
SRT Link
Hours
12 - EGR COOLER PRESSURE TEST, IN VEHICLE (no cooler replacement)
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IK1201089 2010 MaxxForce 11/13 Coolant in the Exhaust
Page 4 of 4
|MAXXFORCE 11/13| EPA 2010 7600
N12-6892U-22
3.9
|MAXXFORCE 11/13| EPA 2010 8600
Q12-6892U-22
3.6
|MAXXFORCE 11/13| EPA 2010 ProStar
R12-6892U-22
3.9
|MAXXFORCE 11/13| EPA 2010 7600 EGR Cooler, Pressure Test w/ Cooler Replacement
N12-6892U-1
0.8
|MAXXFORCE 11/13| EPA 2010 7600 Low Temperature or High Temperature Cooler, Replace
N12-6892U-3
0.5
|MAXXFORCE 11/13| EPA 2010 8600 EGR Cooler, Pressure Test w/ Cooler Replacement
Q12-6892U-1
0.8
12 - ENGINE OIL AND FILTER CHANGE
|MAXXFORCE 11/13| EPA 2010
A12-1889U
0.6
12 CENTRIFUGE OIL FILTER CHANGE (If equipped) All engines
A12-4656A
0.3
12 - EGR COOLER PRESSURE TEST, IN VEHICLE (Add-on for Cooler replacement)
Special Requirement(s):
EGR Cooler iApprove
Cooling package components (radiators) require a photo attachment, per WPL 10010G
OTHER RESOURCES
IK1201066 2010 MaxxForce 11 & 13L Coolant Consumption and SPN-111 FMI-1
RC1200004 2010 MaxxForce 11/13 EGR Cooler Resource Center
Feedback Information
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Staff
ID
Client
ID
U025676
Comments
You received the following feedback From: u025676 - Charles Schroeder Email Address: chuck.schroeder@navistar.com Job Classification: Dealer:
Field Personnel Feedback: I could not find this article by searching alone. I found it in IK1201066 only.
Created
Date
4/7/2014
2:43:26 PM
Copyright © 2014 Navistar, Inc.
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TSB/Document ID: IK1201089
Replacement Service Bulletin Number:
MFR Communication Date: 2014-04-11
MFR Internal Campaign ID/Software Version:
Communication Type: Service Bulletin/Repair Instructions
NHTSA Components: ENGINE AND ENGINE COOLING:COOLING SYSTEM
MFR Component System:
MFR Component Subsystem:
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