NHTSA ID Number: 10131036
Manufacturer Communication Number: IK1200444
TSB/Document Date: 2018-04-02
Summary
Camshaft and Lifter Service Guidelines
IK1200444 I6 Camshaft and Lifter Service Guidelines
Page 1 of 3
Countries:
CANADA, UNITED STATES,
MEXICO, PUERTO RICO
Document
ID:
IK1200444
Availability:
ISIS
Revision:
3
Major System: ENGINES
Created:
2/8/2010
Current
Language:
Other
Languages:
English
Last
Modified:
2/11/2014
Français, Español,
Author:
Octavio
Ortiz
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6849
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Title : I6 Camshaft and Lifter Service Guidelines
Applies To : All 2004 through 2006 DT, 570 and 2007 through 2009 MaxxForce DT, 9 and
10 Engines Includes engine serial numbers from 2000000 to 3300000
DESCRIPTION
This document is intended to provide direction in the event an applicable engine is being serviced in a manner that
allows for or focuses on the camshaft and lifters.
NOTE:
Warranty Pre- Approval ( iApprove ) is required for any major engine repair. This includes replacement of the crankcase or
bare engine block
on all International
/ MaxxForce engines within covered warranty period or covered by a Service
Contract.
Note: It is important that the following four service procedures are adhered to at all times.
1.
All related valve train components are inspected for reuse or replaced as required.
2.
Upon engine reassembly, all components must be lubed with engine oil or assembly grease such as Lubriplate 105.
3.
The camshaft must spin freely within the block upon installation.
4.
Prior to engine startup, the engine must be pressure lubed with no less than 8 quarts of oil per the outlined procedure
defined in iKNow article IK1200453
1. Servicing a component failure ( example cylinder head removal ) that allows access to or focuses
on the camshaft and lifters
a. Assessment of Camshaft Components
i.
No visual or measured valve train deterioration on any components
1.
ii.
Replace all 12 lifters and install 12 new guide plates. See IK1200126
Lifter or camshaft lobe damage present
1.
Replace camshaft
2. Replace all 12 lifters and install 12 new guide plates. See IK1200126
https://evalue.internationaldelivers.com/service_kb/DocTool/ArticleViewer.aspx?ControlID... 3/4/2014
IK1200444 I6 Camshaft and Lifter Service Guidelines
Page 2 of 3
iii. Evidence of bearing journal surface damage on the camshaft - indicating a spun bushing in the
block
1. Replace with bare block (except on 2007-2009 MaxxForce DT, 9, 10 which requires a Tech
Service case to be submitted to Tier 3 I6 Engine Group).
2.
Replace camshaft
3.
Replace all 12 lifters and install 12 new guide plates. See IK1200126
4.
Install new oil cooler heat exchanger
2. During
In frame overhaul
a.
Assessment of Camshaft Components
i.
No visual or measured valve train deterioration on any components
1.
ii.
Replace all 12 lifters and install 12 new guide plates. See IK1200126
Lifter or camshaft lobe damage present
1. Replace camshaft
2. Replace all 12 lifters and install 12 new guide plates. See IK1200126
iii. Evidence of bearing journal surface damage on the camshaft indicating a spun bushing in the
block
1. Replace with bare block . - See Parts Catalog for part number
2. Replace camshaft
3.
Replace all 12 lifters and install 12 new guide plates. See IK1200126
4. Install new oil cooler heat exchanger
3. Out of frame overhaul
a.
Assessment of Camshaft components
i.
No visual or measured valve train deterioration on any components
ii.
iii.
1.
Replace camshaft bushings
2.
Reuse camshaft
3.
Replace all 12 lifters and install 12 new guide plates. See IK1200126
Lifter or camshaft lobe damage present
1.
Replace camshaft bushings
2.
Replace camshaft
3.
Replace all 12 lifters and install 12 new guide plates. See IK1200126
Evidence of bearing journal surface damage on the camshaft indicating a spun bushing in the
block
1.
Replace with bare block (except on 2007-2009 MaxxForce DT, 9, 10 which requires a Tech
Service case to be submitted to Tier 3 I6 Engine Group
https://evalue.internationaldelivers.com/service_kb/DocTool/ArticleViewer.aspx?ControlID... 3/4/2014
IK1200444 I6 Camshaft and Lifter Service Guidelines
2.
Replace camshaft
3.
Replace all 12 lifters and install 12 new guide plates. See IK1200126
4.
Install new oil cooler heat exchanger
Page 3 of 3
4.
Parts Information
a.
Lifter / guide plate See IK1200126
b.
Camshaft / Lifter / guide plate.
c.
Oil cooler heat exchanger
d. Bare block
2004 - 2006 DT466 and 570
DT 466 1883707C91
570 -1883708C91
e. Assembly grease
5. Required Tools
a. iOTC6492 Engine Preluber Kit
b. ZTSE4579-1 kit has fitting ZTSE4594 for prelubing
c. ZTSE2893B Camshaft Bushing Service Set
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Copyright © 2014 Navistar
, Inc.
https://evalue.internationaldelivers.com/service_kb/DocTool/ArticleViewer.aspx?ControlID... 3/4/2014
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TSB/Document ID: IK1200444
Replacement Service Bulletin Number:
MFR Communication Date: 2014-02-11
MFR Internal Campaign ID/Software Version:
Communication Type: Service Bulletin/Repair Instructions
NHTSA Components: ENGINE
MFR Component System:
MFR Component Subsystem:
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