NHTSA ID Number: 10130856
Manufacturer Communication Number: IK1201365
TSB/Document Date: 2018-04-02
Summary
Installation and Service of the Stainless Steel Oil Pans
IK1201365 Installation and Service of the Stainless Steel Oil Pans on the A26 Engine
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Countries:
CANADA, UNITED STATES Document ID: IK1201365
Availability:
ISIS, IsSIR
Revision:
1
Major System:
ENGINES
Created:
4/18/2017
Current Language: English
Last Modified: 7/3/2017
Other Languages: NONE
Author:
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Greg Scheff
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Title : Installation and Service of the Stainless Steel Oil Pans on the A26 Engine
Applies To : A26 Engines
CHANGE LOG
Please refer to the change log text box below for recent changes to this article:
07/03/2017 - Added proper A26 coding
05/24/2017 - Initial Article Release
DESCRIPTION
This document will guide the user through the installation of the Stainless Steel Front and Rear sump oil pan used on the A26
engine.
SERVICE PARTS INFORMATION
Description
Kit, Stainless Steel Oil Pan Installation
Part Number
2517639C91
Quantity
Notes
1
Includes Stainless Mounting Hardware and Gasket Used For a New Installation.
A26 Stainless Steel Front Sump Oil
Pan
7099569C91
1
A26 Stainless Steel Rear Sump Oil
Pan
7099563C91
1
Stainless Steel Oil Pan Gasket*
7099256C1
1
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IK1201365 Installation and Service of the Stainless Steel Oil Pans on the A26 Engine
Bolt, M8 X 20mm Stainless Steel*
7099168C1
18
Bolt, M8 X 40mm Stainless Steel*
7099566C1
4
Spacer*
7099567C1
4
L Bracket, Tube Cooling*
3018577C2
3
Extension Clip with Stud*
3814208C2
1
Stainless Oil Pan Drain
Plug (7/814)
7098599C1
1
Included with the oil pan
Stainless Heater Port Plug (M27x2)
7099565C1
1
Included with the oil pan
Page 2 of 7
Items with an asterisk (*) are included in the kit.
OIL PAN MOUNTING HARDWARE LOCATION IDENTIFICATION
Figure #1: Stainless Steel Oil Pan - Front Sump Left Side View
Item 1:
Item 2:
Item 3:
Item 4:
M8 X 40mm Stainless Steel Bolts, and Spacers
Extension Clip with Stud
L Bracket, Tube Cooling
M8 X 20mm Stainless Steel Bolts - Used in all locations without brackets.
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IK1201365 Installation and Service of the Stainless Steel Oil Pans on the A26 Engine
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Figure #2: Stainless Steel Oil Pan - Rear Sump Left Side View
Item 1:
Item 2:
Item 3:
Item 4:
M8 X 40mm Stainless Steel Bolts, and Spacers
Extension Clip with Stud
L Bracket, Tube Cooling
M8 X 20mm Stainless Steel Bolts - Used in all locations without brackets.
REPAIR STEP(s)
1. Bring vehicle into shop and park on a flat surface
2. Shift transmission into park or neutral, set parking brake, and install wheel chocks.
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IK1201365 Installation and Service of the Stainless Steel Oil Pans on the A26 Engine
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To prevent personal injury or death, make sure the engine has cooled before draining
the oil and removing components.
REMOVAL PROCEDURE:
3. Drain the engine oil into a suitable container, and remove the oil pan per the standard procedure outlined in the Service
Manual.
NOTE: The original bolts and clamps will NOT be used for installation of the new pan.
4. Clean the oil pan mating surface on the cylinder block making sure it is dry and free of any debris.
5. Clean the new oil pan mating surface (Figure #3) making sure it is also dry and free of debris.
Figure #3: Stainless Steel Oil Pan
INSTALLATION PROCEDURE:
6. Place the new gasket (Figure #4) on the oil pan, and install the oil pan to the block. NOTE: The gasket is intended to be used
dry, sealant is not required.
Figure #4: Stainless Oil Pan Gasket
7. If clearance allows, it may help to use a couple long M8 guide studs to aid in guiding the pan against the block without
damaging the gasket. Install the four corner bolts by hand to hold the pan in place while starting the other bolts.
8. Using the new stainless bolts (Figure #5), begin threading the new bolts in by hand. PLEASE NOTE: The new oil pan bolts
are one time use only.
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IK1201365 Installation and Service of the Stainless Steel Oil Pans on the A26 Engine
Page 5 of 7
Figure #5: New Stainless Pan Bolts
NOTE: When tightening the mounting bolts, resistance may occur
when threads are engaged in the thread lock section of the bolt.
Continue to tighten until the bolt heads are flush with the oil pan
flange.
9. Certain locations will require a spacer be used between the L bracket hangers and the oil pan flange.
10. Install the Spacers, L Brackets, and longer 40mm bolts at specific left side locations shown in figures 1 and 2. The right side
does not use any L Brackets.
11. All other locations without the brackets will use the shorter 20mm bolts only.
12. Using a 1/4" torque wrench, apply an initial torque in sequence (Figure #6) of 10 Nm (7 ft-lbs).
13. Apply a second torque in sequence (Figure #6) of 22 Nm (16 ftlbs).
14. Apply the final torque in sequence (Figure #6) once more to 22 Nm (16 ft-lbs).
Figure #6: Tightening Sequence
15. On a new oil pan installation the oil drain plug (Figure #7 Item 1), and heater port plug (Figure #7 item 2), will already be
installed in the pan.
16. For installation of a NEW plug, apply a light amount of Loctite LB 771 Nickel Anti-Seize to the threads of the plug.
Install the plug (Figure #7) and tighten each one by hand to the specifications below.
17. For installation of the plugs (Figure #7) during routine maintenance and the plug is being reused, apply a light coat of oil on
the threads and tighten by hand to the specifications below.
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IK1201365 Installation and Service of the Stainless Steel Oil Pans on the A26 Engine
Page 6 of 7
• Oil Drain Port Plug - 64 Nm (47 ft-lbs.).
• Heater Port Plug - 68 Nm (50 ft-lbs.).
Figure #7: Oil Pan Plugs
Item 1: Oil Drain Port Plug
Item 2: Oil Pan Heater Port Plug
The oil drain and heater port plugs are NOT the same
thread size. To prevent galling of the threads, use hand
tools only to tighten the plugs.
18. If equipped with an optional oil pan heater (3526823C1), install the heater using the guidelines below:
• New heater Installation - Lubricate the threads with a light coat of Loctite LB 771 Nickel Anti-Seize.
• Reusing an existing heater - Lubricate the threads with a light coat of oil.
• Thread the heater into the port, and torque to 75 +/- 7 Nm (55 +/- 5.5 ft-lbs.).
19. Fill the crankcase to the full mark on the dipstick using the recommended oil per the Operation and Maintenance Manual.
20. Run the engine and check for any leaks.
REMOVAL OF THE STAINLESS OIL PAN:
If the oil pan needs to be removed, it is recommended to run a M8x1.25 tap carefully BY HAND in the 22 holes in the bottom of
the block to remove any residual Loctite from the threads. This will insure proper bolt torque during assembly.
Warranty Claim Coding:
Refer to the Warranty Coding Manual for Group and Noun Codes.
Standard Repair Time(s):
Refer to the SRT Manual for Repair Times
OTHER RESOURCES
Master Service Information Site
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IK1201365 Installation and Service of the Stainless Steel Oil Pans on the A26 Engine
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, Inc.
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TSB/Document ID: IK1201365
Replacement Service Bulletin Number:
MFR Communication Date: 2017-07-03
MFR Internal Campaign ID/Software Version:
Communication Type: Service Bulletin/Repair Instructions
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