IK1201241 Service Bulletin/Repair Instructions

IK1201241 ­ ECM Calibration for DPF Replacement
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IK1201241

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ISIS, IsSIR
Revision:
15
Major

System:
ENGINES
Created:
11/19/2014
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Language:
English
Last

Modified:
12/18/2017
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Author:
Michael

Sokolowski
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Title : ECM Calibration for DPF Replacement

Applies To : 2007- 2009 MaxxForce DT/9/10. 2010-2015 Maxxforce DT/9/10,

2007-2009 Maxxforce V8
CHANGE LOG

Please refer to the change log text box below for recent changes to this article:

12/18/2017‐ Updated clamp part numbers per reman group

11/27/2017‐ Updated clamp part numbers per reman group

07/17/2017‐ Updated reman part numbers per parts group

05/02/2017 ‐ Updated part numbers per parts group

03/14/2017 ‐ Updated clamps / additional part numbers

02/27/2017 ‐ Changed DPF Part numbers and table formatting


DESCRIPTION

This document will guide the user through programming of the ECM to ensure the

calibration correlates with the Diesel Particulate Filter (DPF) type. This document is only to be

followed after diagnostics and/or Tech Services have determined a replacement DPF is

needed.
SERVICE PARTS INFORMATION
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IK1201241 ­ ECM Calibration for DPF Replacement
Page 2 of 5
Use for ordering NEW DPF for 2007-2009 I6 engines:

(Do not install V8 DPFs on I6 engines. The DPF substrate is different and may cause

issues if used on the incorrect engine).

Table 1

Part Being

Replaced
Replacement Options
2593981C91 →
2593986C1 (1) Gasket

New Part- 2517331C91 2593998C1 (1) Gasket

2610171C1 (1) Clamp
5010836R91 →
Required.

2593986C1 (1) Gasket

New Part- 2517331C91 2593998C1 (1) Gasket Refer to Table in

2610171C1 (1) Clamp Repair Steps
2594363C91 →

5010838R91 →
2594165C91 →
5010830R91 →
2594356C91 →
Additionally Needed
New Part- 2514351C91 2594129C1 (1) Gasket

2593998C1 (1) Gasket

No Reman Avaiable 2610171C1 (1) Clamp

New Part- 2514351C91 2594129C1 (1) Gasket

2593998C1 (1) Gasket

No Reman Avaiable 2610171C1 (1) Clamp

New Part- 2612521C91 2594129C1 (2) Gasket

2594128C1 (2) Clamp

Reman Part- 2610171C1 (1) Band

5010853R1 Clamp

New Part- 2612521C91 2594129C1 (2) Gasket

2594128C1 (2) Clamp

Reman Part- 2610171C1 (1) Band

5010853R1 Clamp

New Part- 2611630C91

2593986C1 (1) Gasket

Reman Part- 2593998C1 (1) Gasket

5010852R1
ECM Calibration
Required.

Refer to Table in

Repair Steps
Required.

Refer to Table in

Repair Steps
New Part- 2611630C91

5010834R91 →
2594131C91 →
2593986C1 (1) Gasket

Reman Part- 2593998C1 (1) Gasket

5010852R1

New Part- 2612521C91 2594129C1 (2) Gasket

2594128C1 (2) Clamp

Reman Part- 2610171C1 (1) Band

5010853R1 Clamp

New Part- 2612521C91
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IK1201241 ­ ECM Calibration for DPF Replacement
Page 3 of 5
2594129C1 (2) Gasket

Reman Part- 2594128C1(2) Clamp

5010853R1 2610171C1 (1) Band

Clamp
5010832R91 →
Use for ordering NEW DPF for 2007­2009 V8 engines:

Table 2

Part Being Replaced
Replacement Options
ECM Calibration
New Part- 2604873C91

2593981C91 →
Reman Part- 5010847R1

New Part- 2604873C91
5010836R91 →
Reman Part- 5010847R1

New Part- 2605837C1
2594131C91 →
Reman Part- 5010850R1
Required.

Refer to Table in Repair

Steps
New Part- 2605837C1

5010832R91 →
Reman Part- 5010850R1

New Part- 2514788C91
2594363C91 →
No Reman Available
REPAIR STEP(s)

For I6 Engines:

If replacing DPF that requires an ECM Calibration, start a Programming Support case file with

current ECM calibration identified in the case description.

The DPF size "identifier" is the third letter in the calibration name:

Engine
Current Calibration
Updated Calibration
2007­2009
G or K
H or M
2010-2012
L or R
R
For Example:

ECM Calibration for Production

DPF (discontinued)
ECM Calibration for Service

DPF (current)
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IK1201241 ­ ECM Calibration for DPF Replacement
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P_G_SKR2
P_H_SMR0
P_K_SKR2
P_M_SMR0
For V8 Engines:

Year
Current Calibration
Updated Calibration to be

used with 2010 DPF
2007-2009
PRD2SGx4
PRD2SGx5
Programming Instructions:

IK2600010 - NETS Programming and Troubleshooting Guide

If there are any issues programming, start a Programming Tech Service case file.
WARRANTY INFORMATION

Warranty Claim Coding:

Group: 12000- Engines

Noun:
716- Reprogram Engine - Calibration
­ Link to the Coding Manual: Click Here

Standard Repair Time(s):

Step
Description
Chassis
ELECTRONIC CONTROL

MODULE (ECM OR ECM/IDM) - ALL

ENGINE, PROGRAM

ELECTRONIC CONTROL

MODULE (ECM OR ECM/IDM) - ALL

ENGINE, PROGRAM

ELECTRONIC CONTROL

MODULE (ECM OR ECM/IDM) - ALL

ENGINE, PROGRAM

-Link to the Standard Repair Time Manual: Click Here

Hide Details
Engine
SRT
DT/9/10
A12-3510K
Hours
DT/9/10

Click

A12­3510T

2010 Emissions

Here

MaxxForce 7
A12­3510J
Feedback Information

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IK1201241 ­ ECM Calibration for DPF Replacement
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Copyright © 2018 Navistar, Inc.
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