NHTSA ID Number: 10130769
Manufacturer Communication Number: IK1201241
TSB/Document Date: 2018-04-02
Summary
ECM Calibration for DPF Replacement
IK1201241 ECM Calibration for DPF Replacement
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Countries:
CANADA, UNITED
STATES, MEXICO,
PUERTO RICO
Document
IK1201241
ID:
Availability:
ISIS, IsSIR
Revision:
15
Major
System:
ENGINES
Created:
11/19/2014
Current
Language:
English
Last
Modified:
12/18/2017
Other
Languages:
NONE
Author:
Michael
Sokolowski
Viewed:
15557
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Title : ECM Calibration for DPF Replacement
Applies To : 2007- 2009 MaxxForce DT/9/10. 2010-2015 Maxxforce DT/9/10,
2007-2009 Maxxforce V8
CHANGE LOG
Please refer to the change log text box below for recent changes to this article:
12/18/2017‐ Updated clamp part numbers per reman group
11/27/2017‐ Updated clamp part numbers per reman group
07/17/2017‐ Updated reman part numbers per parts group
05/02/2017 ‐ Updated part numbers per parts group
03/14/2017 ‐ Updated clamps / additional part numbers
02/27/2017 ‐ Changed DPF Part numbers and table formatting
DESCRIPTION
This document will guide the user through programming of the ECM to ensure the
calibration correlates with the Diesel Particulate Filter (DPF) type. This document is only to be
followed after diagnostics and/or Tech Services have determined a replacement DPF is
needed.
SERVICE PARTS INFORMATION
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IK1201241 ECM Calibration for DPF Replacement
Page 2 of 5
Use for ordering NEW DPF for 2007-2009 I6 engines:
(Do not install V8 DPFs on I6 engines. The DPF substrate is different and may cause
issues if used on the incorrect engine).
Table 1
Part Being
Replaced
Replacement Options
2593981C91 →
2593986C1 (1) Gasket
New Part- 2517331C91 2593998C1 (1) Gasket
2610171C1 (1) Clamp
5010836R91 →
Required.
2593986C1 (1) Gasket
New Part- 2517331C91 2593998C1 (1) Gasket Refer to Table in
2610171C1 (1) Clamp Repair Steps
2594363C91 →
5010838R91 →
2594165C91 →
5010830R91 →
2594356C91 →
Additionally Needed
New Part- 2514351C91 2594129C1 (1) Gasket
2593998C1 (1) Gasket
No Reman Avaiable 2610171C1 (1) Clamp
New Part- 2514351C91 2594129C1 (1) Gasket
2593998C1 (1) Gasket
No Reman Avaiable 2610171C1 (1) Clamp
New Part- 2612521C91 2594129C1 (2) Gasket
2594128C1 (2) Clamp
Reman Part- 2610171C1 (1) Band
5010853R1 Clamp
New Part- 2612521C91 2594129C1 (2) Gasket
2594128C1 (2) Clamp
Reman Part- 2610171C1 (1) Band
5010853R1 Clamp
New Part- 2611630C91
2593986C1 (1) Gasket
Reman Part- 2593998C1 (1) Gasket
5010852R1
ECM Calibration
Required.
Refer to Table in
Repair Steps
Required.
Refer to Table in
Repair Steps
New Part- 2611630C91
5010834R91 →
2594131C91 →
2593986C1 (1) Gasket
Reman Part- 2593998C1 (1) Gasket
5010852R1
New Part- 2612521C91 2594129C1 (2) Gasket
2594128C1 (2) Clamp
Reman Part- 2610171C1 (1) Band
5010853R1 Clamp
New Part- 2612521C91
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IK1201241 ECM Calibration for DPF Replacement
Page 3 of 5
2594129C1 (2) Gasket
Reman Part- 2594128C1(2) Clamp
5010853R1 2610171C1 (1) Band
Clamp
5010832R91 →
Use for ordering NEW DPF for 20072009 V8 engines:
Table 2
Part Being Replaced
Replacement Options
ECM Calibration
New Part- 2604873C91
2593981C91 →
Reman Part- 5010847R1
New Part- 2604873C91
5010836R91 →
Reman Part- 5010847R1
New Part- 2605837C1
2594131C91 →
Reman Part- 5010850R1
Required.
Refer to Table in Repair
Steps
New Part- 2605837C1
5010832R91 →
Reman Part- 5010850R1
New Part- 2514788C91
2594363C91 →
No Reman Available
REPAIR STEP(s)
For I6 Engines:
If replacing DPF that requires an ECM Calibration, start a Programming Support case file with
current ECM calibration identified in the case description.
The DPF size "identifier" is the third letter in the calibration name:
Engine
Current Calibration
Updated Calibration
20072009
G or K
H or M
2010-2012
L or R
R
For Example:
ECM Calibration for Production
DPF (discontinued)
ECM Calibration for Service
DPF (current)
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IK1201241 ECM Calibration for DPF Replacement
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P_G_SKR2
P_H_SMR0
P_K_SKR2
P_M_SMR0
For V8 Engines:
Year
Current Calibration
Updated Calibration to be
used with 2010 DPF
2007-2009
PRD2SGx4
PRD2SGx5
Programming Instructions:
IK2600010 - NETS Programming and Troubleshooting Guide
If there are any issues programming, start a Programming Tech Service case file.
WARRANTY INFORMATION
Warranty Claim Coding:
Group: 12000- Engines
Noun:
716- Reprogram Engine - Calibration
Link to the Coding Manual: Click Here
Standard Repair Time(s):
Step
Description
Chassis
ELECTRONIC CONTROL
MODULE (ECM OR ECM/IDM) - ALL
ENGINE, PROGRAM
ELECTRONIC CONTROL
MODULE (ECM OR ECM/IDM) - ALL
ENGINE, PROGRAM
ELECTRONIC CONTROL
MODULE (ECM OR ECM/IDM) - ALL
ENGINE, PROGRAM
-Link to the Standard Repair Time Manual: Click Here
Hide Details
Engine
SRT
DT/9/10
A12-3510K
Hours
DT/9/10
Click
A123510T
2010 Emissions
Here
MaxxForce 7
A123510J
Feedback Information
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IK1201241 ECM Calibration for DPF Replacement
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Copyright © 2018 Navistar
, Inc.
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TSB/Document ID: IK1201241
Replacement Service Bulletin Number:
MFR Communication Date: 2017-12-18
MFR Internal Campaign ID/Software Version:
Communication Type: Service Bulletin/Repair Instructions
NHTSA Components: ENGINE AND ENGINE COOLING:ENGINE:DIESEL
MFR Component System:
MFR Component Subsystem:
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