NHTSA ID Number: 10130500
Manufacturer Communication Number: NTB18-014a
TSB/Document Date: 2018-03-26
Summary
2013-2016 NV200 AND 2014-2016 TAXI; OCCUPANT CLASSIFICATION RETROFIT SERVICE INFORMATION The information in this bulletin is provided for customers who have concerns with their Occupant Classification System (OCS) operation after all campaigns have been completed. Follow the steps in this bulletin to determine if this OCS retrofit procedure is applicable to the vehicle you are working on. DETERMINE IF OCS RETROFIT APPLIES 1. Check Service COMM to confirm if OCS reprogramming campaign has been completed (R1607 / NTB16-054). Completed: - Write on the repair order the date it was completed and by which dealer. - Go to step 2. Not Completed: - Complete campaign R1607 / NTB16-054. - No further action needed. OCS retrofit does NOT apply.
Only move side trim enough to
access back of harness clip.
Back of harness clip
Seat side trim
Figure 17
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NTB18-014a
Seat trim clip
25. Unfasten seat trim clip from seat frame
near OCS sensor at rear of seat.
Seat trim does not need to be
removed from seat.
26. Disconnect OCS sensor at rear of seat.
OCS sensor
Figure 18
27. At this point, the old OCS harness is disconnected from all connections and mounting
points and can be completely removed from the seat.
28. Replace OCS control unit.
OCS control unit is held on with 2 screws.
Use new OCS control unit listed in the Parts Information.
Seatbelt harness pass through
29. Install new seatbelt buckle.
Torque seatbelt buckle anchor bolt
to: 49 N•m (5.0 kg-m, 36 ft-lb).
30. Route new seatbelt harness through
seat frame pass-through.
Seatbelt buckle
anchor bolt
31. Attach seatbelt buckle harness clip.
Harness clip
Figure 19
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NTB18-014a
32. Connect new seatbelt buckle harness
connector to seat frame.
Seatbelt buckle
harness connector
33. Attach seatbelt buckle harness clip.
Harness clip
Figure 20
34. Install new OCS harness in same
location as old OCS harness.
Connecting the rear OCS sensor
electrical connector first will aid in
new OCS harness installation.
Rear OCS sensor
harness has 1 clip
Front OCS
sensor harness
has 2 clips
Figure 21
35. Continue installation of the new OCS harness in reverse order of removal (refer to step
26 and work backwards to step 14).
36. Reinstall front passenger seat drawer.
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37. Reinstall the seat into the vehicle in
reverse order of removal.
Reconnect vehicle harnesses to seat
harnesses.
Torque mounting bolts to: 40 N•m
(4.1 kg-m, 30 ft-lb).
Refer to Figure 22 for torque
sequence.
Figure 22
38. Reconnect the battery cables, positive cable first.
39. Reset/reinitialize systems as needed.
Refer to the ESM section, PG – Power, Supply & Ground Elements for a listing of
systems that require reset/initialization after reconnecting the 12V battery.
Look in the PG section index for ADDITIONAL SERVICE WHEN REMOVING
BATTERY NEGATIVE TERMINAL.
This list often includes items such as audio, power windows, clock, etc.
40. Perform Zero Point Reset, using CONSULT III plus, on the next page.
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Zero Point Reset
1. Prepare the vehicle for OCS zero point reset as follows:
Level the vehicle.
No objects on the passenger seat or in the storage bin.
No occupants in the vehicle – including the servicing technician.
PC is outside of the vehicle on a suitable support.
Do not set the PC on the vehicle.
Do not touch the vehicle during the OCS zero point reset.
Minimize vibrations of the vehicle.
2. Connect the plus VI to the vehicle.
3. Open / start CONSULT-III plus (C-III plus).
4. Turn the ignition ON, with engine OFF (engine not running/not in ready mode).
5. Wait for the plus VI to be recognized.
The Serial No. will display when the plus VI is recognized.
6. Select Diagnosis (One System).
7. Scroll C-III plus (All systems) and select OCCUPANT DETECTION.
Step 7
Scroll
Figure 1A
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8. Select Zero point reset function.
9. Select Start.
Step 8
Step 9
Figure 2A
10. Select Next.
Step 10
Figure 3A
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NTB18-014a
11. Select Start and then proceed to step 12.
After selecting Start, if Figure 5A is displayed:
a. Check the OCS control unit and confirm that harness connector is completely
seated.
b. Turn the ignition OFF and then restart procedure from step 4 on page 15.
Step 11
Figure 4A
Figure 5A
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12. Zero point reset will display “EXECUTING”.
Figure 6A
13. When finished, "Completed" will display next to “Current status”.
Select End and then proceed to step 14.
Figure 7A
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Step 13
NTB18-014a
14. Turn the ignition OFF and then back ON and observe the air bag warning light and front
passenger airbag status light:
The air bag warning light
The front passenger airbag status light
should illuminate for 7 seconds and
then either stay illuminated or go out depending on the occupation of the front
passenger seat.
should illuminate for 7 seconds and then go out.
Front Passenger Airbag Status Light Operation
CONDITION
DESCRIPTION
Empty
Empty front passenger seat
Bag or Child or Child Restraint
Nobody/Somebody
or Small Adult in the front
passenger seat
Adult
Adult in front passenger seat
ON (illuminated)
FRONT
PASSENGER AIR
BAG STATUS
DISABLED
ON (illuminated)
DISABLED
OFF (dark)
ENABLED
PASSENGER AIR BAG
INDICATOR LIGHT
NOTE: If the air bag warning light or the front passenger airbag status light does not
operate as described above there may be an issue not covered by this bulletin.
Refer to ASIST and the appropriate Service Manual for additional diagnostic and
repair information.
15. Provide the customer with a printed copy of FRONT PASSENGER AIR BAG STATUS
LIGHT OPERATION (see last page).
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NTB18-014a
PARTS INFORMATION
DESCRIPTION
PART NUMBER
QUANTITY
Controller Assy-Occupant Sensor
(OCS Control Unit)
98856 – 9SE0A
1
Seatbelt Buckle – Black
86842 – 9SF8A
1
OCS Harness
87019 – 9SB1B
1
CLAIMS INFORMATION
Submit a “CM” line claim using the following claims coding:
CM ID
DESCRIPTION
OP CODE
FRT
P7322
Perform OCS Retrofit
P73221
1.0 hr.
20/21
NTB18-014a
NOTE: Please print this page and place a copy in the vehicle.
OCS SYSTEM OPERATION
The OCS system enables or disables the front passenger air bag
depending on the weight applied to the front passenger seat. Front
passenger air bag status (Enabled or Disabled) is indicated by the
front passenger air bag status lamp pictured here
When the front passenger seat is empty, the passenger air bag status lamp should be
ON (illuminated) which means the passenger air bag is Disabled.
When the front passenger seat is occupied by an adult, the passenger air bag status
lamp should be OFF (dark) which means the passenger air bag is Enabled.
When the front passenger seat is occupied by a child, a child restraint, or a small adult,
the passenger air bag status lamp should be ON (illuminated) which means the
passenger air bag is Disabled.
CONDITION
DESCRIPTION
PASSENGER AIR BAG
INDICATOR LIGHT
Empty
Empty front passenger seat
ON (illuminated)
FRONT
PASSENGER AIR
BAG STATUS
DISABLED
ON (illuminated)
DISABLED
OFF (dark)
ENABLED
Nobody/Somebody
Adult
Bag or Child or Child Restraint
or Small Adult in the front
passenger seat
Adult in front passenger seat
21/21
NTB18-014a
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TSB/Document ID: NTB18-014a
Replacement Service Bulletin Number:
MFR Communication Date: 2018-02-14
MFR Internal Campaign ID/Software Version:
Communication Type: Service Bulletin/Repair Instructions
NHTSA Components: EQUIPMENT:OTHER:OWNERS/SERVICE/OTHER MANUAL
MFR Component System:
MFR Component Subsystem:
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