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NHTSA ID Number: 10130098

Manufacturer Communication Number: TSBBOD178A

TSB/Document Date: 2018-03-13


Summary

TSB - SERVICE ACTION: RATTLE NOISE FROM TAILGATE (SA322A) - This bulletin provides the procedure to adjust the overslam bumpers, install a guide bumper mounting kit and to inspect/adjust the striker on some 2018MY Stinger (CK) vehicles, produced from September 21, 2017 through January 4, 2018, which may exhibit a rattle noise while driving, especially over bumps.


GROUP
BOD

MODEL
2018MY
Stinger (CK)

NUMBER
178A

DATE
February 2018

TECHNICAL SERVICE BULLETIN
SERVICE ACTION: RATTLE NOISE
FROM TAILGATE (SA322A)

SUBJECT:

This bulletin provides the procedure to adjust the overslam bumpers, install a guide bumper
mounting kit and to inspect/adjust the striker on some 2018MY Stinger (CK) vehicles, produced
from September 21, 2017 through January 4, 2018, which may exhibit a rattle noise while
driving, especially over bumps. To correct the concern, follow the procedure outlined in this
bulletin. Before conducting the procedure, verify that the vehicle is included in the list of
affected VINs.

 NOTICE
A Service Action is a repair program without customer notification that is performed
during the warranty period. Any dealer requesting to perform this repair outside the
warranty period will require DPSM approval.
Repair status for a VIN is provided on WebDCS (Service → Warranty Coverage →
Warranty Coverage Inquiry → Campaign Information). Not completed Recall / Service
Action reports are available on WebDCS (Consumer Affairs → Not Completed Recall
→ Recall VIN → Select Report), which includes a list of affected vehicles.
This issue number is SA322A.
File Under:
Circulate To:

X General Manager

X Service Advisors

X Technicians

X Service Manager

X Parts Manager

X Body Shop Manager 
X Fleet Repair

Page 2 of 6
SUBJECT:

SERVICE ACTION: RATTLE NOISE FROM TAILGATE (SA322A)

Repair Procedure:
1. Open the tailgate. Locate both tailgate
overslam bumpers (A) and guide
bumpers (B) on both sides (left side
shown in photo).

B

2.

A

Check the overslam bumper (A) and
adjust it within the reference protrusion
specifications below. Turn the overslam
bumper (A) clockwise to decrease
distance. Turn it counterclockwise to
increase distance if needed.

A

Repeat for the opposite side.
Reference protrusion:
0.94 – 1.02 in. (24 – 26mm)

3.

Remove the two (2) guide bumper (B)
retaining bolts (C) and remove the guide
bumper (B).

C
B

TSB: SA322A Stinger (CK) December 2017

Page 3 of 6
SUBJECT:

4.

SERVICE ACTION: RATTLE NOISE FROM TAILGATE (SA322A)

Remove the old pad (D) and carefully
center and apply the new improved
thicker pad onto the guide bumper (B).

B

D

Old Pad

5.

Insert two (2) washers (F) per bolt, as
shown, and then reinstall the guide
bumper (B) onto the tailgate.

New Pad

F

Tightening Torque:
4.3 – 4.7 lb.ft (5.83 – 6.37 N.m,
0.59 – 0.65 kgf.m)

6.

Repeat steps 2 to 5 for the opposite side
before proceeding to the next step.

TSB: SA322A Stinger (CK) December 2017

Page 4 of 6
SUBJECT:

SERVICE ACTION: RATTLE NOISE FROM TAILGATE (SA322A)

7.

Carefully remove the striker cover (G)
using a small pick tool.

8.

Check the alignment marks on both the
body and the striker (H). The markers
must be aligned to match. If so, replace
striker cover to complete the inspection.
Road test vehicle on rough road to
confirm no rattle noise is present.

G

H

If striker marks are not aligned, proceed
to the next step to adjust.

9.

Remove the two (2) rear transverse trim
clips (I) using a small pick tool and pull
the cover off from inside the rear trunk.

I
10. Loosen the two (2) tailgate striker
mounting bolts (J), approximately 180°
degrees counter-clockwise. Do not
loosen further or remove bolts.

TSB: SA322A Stinger (CK) December 2017

Page 5 of 6
SUBJECT:

SERVICE ACTION: RATTLE NOISE FROM TAILGATE (SA322A)

11. Adjust the striker by moderately hitting
the striker (K) with a rubber hammer in
the direction required, in order to align
the three (3) marker guides on striker
and body.

K

Alignment marks for reference. Striker
may be moved in any direction.

12. Once adjusted, torque striker mounting
bolts to specifications and ensure tailgate
door latches to striker properly.
Tightening torque for bolts (J) :
15.9 – 19.5 lb.ft (21.6 - 26.5 N.m,
2.2 - 2.7 kgf.m)

13. Reinstall all removed parts in the reverse
order of removal.

14. Road test vehicle on rough road to
confirm no rattle noise is present.

TSB: SA322A Stinger (CK) December 2017

Page 6 of 6
SUBJECT:

SERVICE ACTION: RATTLE NOISE FROM TAILGATE (SA322A)

AFFECTED VEHICLE RANGE:
Model

Production Date Range

Stinger (CK)

September 21, 2017 through January 4, 2018

REQUIRED PART:
Part Name

Part Number

Washers and
Pad Kit

Figure

Remarks
Eight (8) washers
Two (2) pads

81738
J5010QQK

Improved pads
are thicker

WARRANTY INFORMATION:
N Code: N99 C Code: C99
Claim
Type

V

V

Causal P/N

81739 J5100

81739 J5100

Qty.

Repair
Description

Labor
Op Code

Op
Time

Replacement
P/N

Qty.

0

(SA322A)
Washers & Pad Kit
Installation, Striker
Inspection, & Test Drive

170124R1

0.4

81738
J5010QQK

1

0

(SA322A)
Washers & Pad Kit
Installation, Striker
Inspection & Adjustment,
& Test Drive

170124R2

0.6

81738
J5010QQK

1

 NOTICE
VIN inquiry data for this repair is provided for tracking purposes only. KiaeBay logo retailers
should reference SA322A when accessing the WebDCS system.

TSB: SA322A Stinger (CK) December 2017

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TSB/Document ID: TSBBOD178A

Replacement Service Bulletin Number:

MFR Communication Date: 2018-02-21

MFR Internal Campaign ID/Software Version:

Communication Type: Service Bulletin/Repair Instructions

NHTSA Components: STRUCTURE:BODY:BUMPERS

MFR Component System:

MFR Component Subsystem:


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