NHTSA ID Number: 10129996
Manufacturer Communication Number: T-SB-0186-12_Rev
TSB/Document Date: 2018-03-12
Summary
TSB: REVISION NOTICE February 21, 2018 Rev2: ? Applicability has been updated to include 2015 ? 2017 model year Tacoma vehicles. ? The Parts Information and Repair Procedure sections have been updated. September 10, 2014 Rev1: ? Applicability has been updated to include 2013 ? 2014 model year Tacoma vehicles. ? The Warranty Information, Parts Information, and the Repair Procedure sections have been updated. Any previous printed versions of this bulletin should be discarded. SUPERSESSION NOTICE The information contained in this bulletin supersedes SB No. TC004-06. ? Applicability has been updated to include 2007 ? 2012 model year Tacoma vehicles. ? The Repair Procedure section has been updated. Service Bulletin No. TC004-06 is obsolete and any printed versions should be discarded. Be sure to review the entire content of this bulletin before proceeding. Some 2005 ? 2017 model year Tacoma vehicles may exhibit a squeak or creak noise from the clutch pedal when it is depressed or released. Follow the Repair Procedure in this bulletin to address this condition.
T-SB-0186-12
Rev2
October 3, 2012
Clutch Pedal Squeak/Creak Noise
Service
Category
Drivetrain
Section
Clutch
Market USA
Applicability
YEAR(S)
MODEL(S)
2005 - 2017
Tacoma
ADDITIONAL INFORMATION
REVISION NOTICE
February 21, 2018 Rev2:
Applicability has been updated to include 2015 – 2017 model year Tacoma vehicles.
The Parts Information and Repair Procedure sections have been updated.
September 10, 2014 Rev1:
Applicability has been updated to include 2013 – 2014 model year Tacoma vehicles.
The Warranty Information, Parts Information, and the Repair Procedure sections have
been updated.
Any previous printed versions of this bulletin should be discarded.
SUPERSESSION NOTICE
The information contained in this bulletin supersedes SB No. TC004-06.
Applicability has been updated to include 2007 – 2012 model year Tacoma vehicles.
The Repair Procedure section has been updated.
Service Bulletin No. TC004-06 is obsolete and any printed versions should be discarded.
Be sure to review the entire content of this bulletin before proceeding.
Introduction
Some 2005 – 2017 model year Tacoma vehicles may exhibit a squeak or creak noise from the
clutch pedal when it is depressed or released. Follow the Repair Procedure in this bulletin to
address this condition.
© 2018 Toyota
Motor Sales, USA
Page 1 of 4
T-SB-0186-12
Rev2
October 3, 2012
Page 2 of 4
Clutch Pedal Squeak/Creak Noise
Warranty Information
OP CODE
DESCRIPTION
TC1400
R & R Clutch Pedal Sub-assembly,
Clutch Master Cylinder Assembly, and
Clutch Reservoir Hose
TIME
OFP
T1
T2
1.2
31311-04010
31311-04011
31311-04012
91
14
APPLICABLE WARRANTY
This repair is covered under the Toyota Comprehensive Warranty. This warranty is in effect for
36 months or 36,000 miles, whichever occurs first, from the vehicle’s in-service date.
Warranty application is limited to occurrence of the specified condition described in
this bulletin.
Parts Information
PART NUMBER
PART NAME
QTY
31420-60032
Clutch Master Cylinder Assembly
1
31311-04010
31311-04011
31311-04012
31311-04020
Clutch Pedal Sub-assembly
1
31434-04010
31434-60010
1
PREVIOUS
NEW
31420-04010
31420-04011
31420-04020
31420-60031
© 2018 Toyota Motor Sales, USA
T-SB-0186-12
Rev2
October 3, 2012
Page 3 of 4
Clutch Pedal Squeak/Creak Noise
Required Tools & Equipment
SPECIAL SERVICE TOOLS (SST)
PART NUMBER
QTY
Union Nut Wrench 10 mm
09023-00101
1
NOTE
Additional SSTs may be ordered by calling 1-800-933-8335.
REQUIRED TOOLS & MATERIAL
PART NUMBER
QTY
Body Grease W
08887-02007
1
MP (Multi-Purpose) Grease
–
As Needed
Brake Fluid: SAE J1703 or FMVSS No. 116 DOT 3
–
As Needed
Repair Procedure
1. Confirm the condition.
Is there a squeak or creak noise from the clutch pedal assembly when it is depressed
or released?
YES — Continue to step 2.
NO — This bulletin does NOT apply. Continue diagnosis using the applicable
Repair Manual.
NOTE
Make sure the noise is coming from the clutch pedal assembly and NOT from other components
related to the clutch system.
© 2018 Toyota Motor Sales, USA
T-SB-0186-12
Rev2
October 3, 2012
Page 4 of 4
Clutch Pedal Squeak/Creak Noise
Repair Procedure (continued)
2. Replace the clutch pedal, clutch master cylinder assembly, and the clutch master
cylinder hose.
NOTE
Apply body grease W where the clutch master cylinder clevis and clutch pedal meet (see callout 1).
Apply MP grease to the shaft collar and turnover spring contact surfaces as shown in the Repair
Manual (see callouts 2 – 5).
Refer to TIS, applicable model and model year Repair Manual:
2005 Tacoma:
Drivetrain – Clutch – “Clutch Pedal Sub-Assy: Replacement”
2006 / 2007 / 2008 / 2009 / 2010 / 2011 / 2012 / 2013 / 2014 / 2015 / 2016 / 2017 Tacoma:
Drivetrain – Clutch – “Clutch: Clutch Pedal: Removal”
2006 / 2007 / 2008 / 2009 / 2010 / 2011 / 2012 / 2013 / 2014 / 2015 / 2016 / 2017 Tacoma:
Drivetrain – Clutch – “Clutch: Clutch Pedal: Installation”
Figure 1.
1
3
2
5
4
1
Apply Body Grease W Where the Clutch Master
Cylinder and the Clutch Pedal Meet
4
Apply MP Grease to the Clutch Pedal Spring
Holder and the Clutch Pedal Support
2
Apply MP Grease to the Clutch Pedal
Shaft Collar
5
Apply MP Grease to the Clutch Pedal
Sub-assembly and the Compression Spring
3
Apply MP Grease to the Two Bushings
© 2018 Toyota Motor Sales, USA
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TSB/Document ID: T-SB-0186-12_Rev
Replacement Service Bulletin Number:
MFR Communication Date: 2018-02-21
MFR Internal Campaign ID/Software Version:
Communication Type: Service Bulletin/Repair Instructions
NHTSA Components: POWER TRAIN
MFR Component System:
MFR Component Subsystem:
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