NHTSA ID Number: 10129986
Manufacturer Communication Number: ZH6_Tacoma Frame
TSB/Document Date: 2018-03-12
Summary
Technical Instructions: Technical Instructions for Warranty Enhancement Program ZH6. Certain 2005 through 2010 Model Year Tacoma. UPDATED 2-15-2018. Frame Replacement.
21
9
12-18
8
9
18
23
23
12,15
13,16
14,17
8
8
N/A
N/A
N/A
N/A
N/A
48068-04030
48068-04040
48069-04030
48069-04040
48210-04370
48210-04380
48210-AD020
48220-04160
48220-04170
48220-AD020
48304-04090
48304-AD010
89516-04010
89516-04020
89516-04040
89516-04090
90117-A0001
90117-A0002
90117-A0005
90119-08A91
90119-A0151
90119-A0161
90119-A0169
90119-A0193
90178-A0013
90179-08241
90240-08054
90468-14033
90469-A0004
90469-A0004
90469-A0004
51900-35410
51900-35420
5114A-04010
5114B-04010
90178-A0024
90119-A0170
90080-46327
12,15
13,16
14,17
*Note Frame seal and mounting hardware are only needed for frames that do not come with them previously installed.
4
Parts Kits:
Part Number
04001-71104
Part Description
Parts Kit No.1 – Common Replacement Kit A
Quantity
1
The kit listed above includes the following parts:
Part Number
77285-35760
90179-10201
90412-10247
90910-03001
91671-80814
94622-51400
Part Number
04001-71204
Part Description
Support, Fuel Return & Main Tube
Nut
Way, 2
Bolt, Engine Mount
Bolt, Flange w/ Washer
Washer, Plain
Qty
1
4
2
4
4
10
Illustration Name
Fuel Tubes
Engine Mounting
Brake Tubes
Engine Mounting
Engine Mounting
Rear Suspension
Part Description
Parts Kit No.2 – Common Replacement Kit B (2wd Non-PreRunner)
Page
18
20
12-17
20
20
11
Quantity
1
The kit listed above includes the following parts:
Part Number
04483-04080
17451-0A010
47355-04020
51719-04010
90069-08019
90080-10138
90080-11376
90080-11555
90080-17215
90119-A0169
90119-A0192
90171-A0005
90177-A0010
90178-A0044
90178-A0050
90210-A0002
90210-A0004
90412-10248
90468-A0007
90949-A1006
Part Number
04006-54104
Part Description
Shackle Kit, RR Spring
Gasket, Exhaust Pipe
Bracket, Flexible Hose, No. 5
Holder, Body Support Bracket
Ring, O
Bolt, Flange
Bolt, w/ Washer
Bolt, w/ Washer
Nut, Flange
Bolt, w/ Washer
Bolt, w/ Washer
Nut, Castle
Nut, Lock
Nut, Flange
Nut, Flange
Washer, Seal
Washer, Seal
Way, 2
Clip
Clamp
Qty
2
1
1
2
1
2
2
2
6
4
6
2
2
6
10
1
1
1
4
3
Illustration Name
Rear Suspension
Exhaust System
Brake Tubes
Cab Mounting
Radiator
Rear Suspension
Fuel Tank
Power Steering
Front Suspension
Spare Tire carrier
Rear Bumper
Front Suspension
Rear Suspension
Front Bumper
Rear Suspension
Air Conditioning
Air Conditioning
Brake Tubes
Brake Tubes
Brake Tubes
Part Description
Parts Kit No.2 – Common Replacement Kit C (4WD and PreRunner)
Page
11
22
12-17
8
23
11
18
20
9,10
8
23
9-10
11
23
11
23
23
12-17
12-18
12-17
Quantity
1
The kit listed above includes the following parts:
Part Number
17451-0A010
47355-04020
51719-04010
90069-08019
90080-10138
90080-A0249
90080-11555
90080-17215
90119-A0169
90119-A0192
90171-A0005
90177-A0010
90178-A0044
90178-A0050
90210-A0002
90210-A0004
90412-10248
90468-A0007
90949-A1006
Part Description
Gasket, Exhaust Pipe
Bracket, Flexible Hose, No. 5
Holder, Body Support Bracket
Ring, O
Bolt, Flange
Bolt, w/ Washer
Bolt, w/ Washer
Nut, Flange
Bolt, w/ Washer
Bolt, w/ Washer
Nut, Castle
Nut, Lock
Nut, Flange
Nut, Flange
Washer, Seal
Washer, Seal
Way, 2
Clip
Clamp
Qty
1
1
2
1
2
2
2
6
4
6
2
2
6
10
1
1
1
4
3
Illustration Name
Exhaust System
Brake Tubes
Cab Mounting
Radiator
Rear Suspension
Fuel Tank
Power Steering
Front Suspension
Spare Tire carrier
Rear Bumper
Front Suspension
Rear Suspension
Front Bumper
Rear Suspension
Air Conditioning
Air Conditioning
Brake Tubes
Brake Tubes
Brake Tubes
Page
22
12-17
8
23
11
18
20
9,10
8
23
9-10
11
23
11
23
23
12-17
12-18
12-17
5
Part Number
04001-71304
Part Description
Parts Kit No.3 – JPN Source Parts kit 1 (4WD 05-08MY)
Quantity
1
The kit listed above includes the following parts:
Part Number
12157-10010
43514-28010
90311-47027
90311-47013
90430-24003
95381-04045
Part Number
04006-46104
Part Description
Gasket, Drain Plug
Cap, FR Hub Grease
Seal, Type T Oil
Seal, Type T Oil
Gasket
Pin, Cotter
Qty
1
2
1
1
1
2
Illustration Name
Front Differential
Front Suspension
Front Differential
Front Differential
Front Differential
Front Suspension
Part Description
Parts Kit No.3 – JPN Source Parts kit 4 (4WD 09-10MY)
Page
20
10
20
20
20
10
Quantity
1
The kit listed above includes the following parts:
Part Number
12157-10010
43514-28010
90311-47026
90311-47027
90430-24003
95381-04045
Part Description
Gasket, Drain Plug
Cap, FR Hub Grease
Seal, Type T Oil
Seal, Type T Oil
Gasket
Pin, Cotter
Qty
1
2
1
1
1
2
Illustration Name
Front Differential
Front Suspension
Front Differential
Front Differential
Front Differential
Front Suspension
Page
20
10
20
20
20
10
Part Number
Part Description
Quantity
04001-71404
Parts Kit No.4 – JPN Source Parts kit 2
1
The kit listed above includes the following parts:
Part Number
48190-25010
48198-25010
95381-03025
95381-03230
Part Number
04001-71504
Part Description
Cam Assy, Camber Adjust
Cam, Camber Adjust, No. 2
Pin, Cotter
Pin, Cotter
Qty
4
4
2
2
Illustration Name
Front Suspension
Front Suspension
Power Steering
Front Suspension
Part Description
Parts Kit No.5 – JPN Source Parts kit 3
Page
9
9
20
9
Quantity
1
The kit listed above includes the following parts:
Part Number
48190-60020
48198-60011
48409-60020
48452-35020
95381-03225
95381-03230
Part Description
Cam Assy, Camber Adjust
Cam, Camber Adjust, No. 2
Cam Assy, Camber Adjust
Plate, Toe Adjust, No. 2
Pin, Cotter
Pin, Cotter
Qty
2
2
2
2
2
2
Illustration Name
Front Suspension
Front Suspension
Front Suspension
Front Suspension
Power Steering
Front Suspension
Page
10
10
10
10
20
10
Part Number
Part Description
Quantity
04001-71604
Parts Kit No.6 – USA Source Parts kit 1 (1GR)
1
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TSB/Document ID: ZH6_Tacoma Frame
Replacement Service Bulletin Number:
MFR Communication Date: 2018-02-15
MFR Internal Campaign ID/Software Version:
Communication Type: Service Bulletin/Repair Instructions
NHTSA Components: STRUCTURE
MFR Component System:
MFR Component Subsystem:
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