NHTSA ID Number: 10128820
Manufacturer Communication Number: PUB_171128REV_EG
TSB/Document Date: 2018-02-12
Summary
The purpose of this Product Upgrade bulletin is to inform REV dealers of the need to remove a section of nonstructural tube aluminum in the floor support framing to improve the clearance between the main floor and the exhaust gas recirculation (EGR) valve on certain model year 2018 Fleetwood brand Pace Arrow and Holiday Rambler
brand Navigator XE. class A diesel motorhomes. On motorhomes affected by this Product Upgrade campaign, a section of nonstructural tube aluminum, designed as a temporary spacer for assembling the floor support framing during motorhome production, should be removed to provide proper clearance for the exhaust gas recirculation (EGR) valve.
Product Upgrade Bulletin 171128REV
UPGRADE
BULLETIN:
171128REV
The purpose of this Product Upgrade bulletin is to inform REV dealers of
the instructions to improve the clearance between the main floor and the
exhaust gas recirculation (EGR) valve.
YEAR(S)
AFFECTED:
2018
CONDITION:
On motorhomes affected by this Product Upgrade, a section of nonstructural
tube aluminum, designed as a temporary spacer for assembling the floor
support framing during motorhome production, should be removed to
provide proper clearance for the exhaust gas recirculation (EGR) valve.
PRODUCT(S)
AFFECTED:
Read this entire bulletin carefully before proceeding and contact REV
Recreation Group Technical Support with any questions:
Fleetwood
Pace Arrow
and
Holiday Rambler
Navigator XE
Monaco/Holiday Rambler Dealer Technical Support: (877) 332-9239
Fleetwood Dealer Technical Support: (800) 816-9825
CORRECTION:
MODEL(S)
AFFECTED:
Only units listed on
Page 4
SUBJECT:
Exhaust Gas
Recirculation
(EGR) Valve
Clearance
Enhancement
KEYWORDS:
EGR, exhaust
gas recirculation,
valve
ISSUE DATE:
December 2017
Follow the steps below to remove the tube to achieve the correct clearance
for the EGR valve.
1.
Park the motorhome on dry, level pavement. Place the transmission
into NEUTRAL.
2.
Ensure the PARK brake is set and
wheels are blocked to prevent
movement. Maintain control of keys
while work is performed.
3.
The engine access cover is
located in the rear bath. First, the
decorative vertical wood panel on
the front of the lavy cabinet will
need to be removed to gain access
to the repair area. This panel is
held on by four “bull nose” keepers.
Gently grasp and pull off the panel.
Set aside for reinstallation. See
Figures 1a and 1b.
Figure 1a
© 2017 REV Recreation Group Inc.
Figure 1b
This bulletin is supplied for technical information only and is not an authorization for repairs.
“It is impossible to know, evaluate and advise the service trade of all conceivable ways in which service might be done or of the possible hazardous consequences of each way. Accordingly, anyone
who uses a service procedure or tool must first assure that neither personal safety nor vehicle safety will be jeopardized by the selected service methods.”
Product Upgrade Bulletin 171128REV December 2017
page 1 of 4
4.
Locate the four screws in the floor for the engine
cover. See Figure 2. Using an “Apex” bit, remove
all four screws. See Figure 3.
Important Note: Do not use a flat screw
driver to remove the engine cover hold down
screws as it will destroy the screw heads.
The slot in the top of an engine cover screw
is contoured to match the circular shape of a
quarter. A quarter secured in a pair of vise grips
can be substituted for an Apex bit.
5.
Remove the engine cover to expose the engine
and EGR valve. See Figure 4. The tube with the
arrow pointing to it must be removed.
6.
The tube shown in Figure 4 is welded on both
ends and in the center. Using your hand, feel for
the three welds. Cut the tube on both ends.
A “SawAll” may be used for this job, but exercise
caution to avoid cutting into the second tube.
Use vice grips or channel locks to grasp the
tube in the approximate center and rotate the
tube upwards to finish fracturing the welds so
the tube can be removed. It may be necessary
to have another technician assist with breaking
off the tube. Discard or recycle the tube that was
removed. The completed repair should look like
the photo in Figure 5.
Figure 2
Figure 3
7. Place the engine access cover back over the
opening. Secure the four hold down screws with
the Apex bit.
8.
Reinstall the wood panel removed in step 3.
9.
Use a shop vac to clean up the area. Ensure
there are no aluminum shavings left behind. This
concludes the procedure.
Figure 4
Figure 5
This bulletin is supplied for technical information only and is not an authorization for repairs.
“It is impossible to know, evaluate and advise the service trade of all conceivable ways in which service might be done or of the possible hazardous consequences of each way. Accordingly, anyone
who uses a service procedure or tool must first assure that neither personal safety nor vehicle safety will be jeopardized by the selected service methods.”
Product Upgrade Bulletin 171128REV December 2017 page 2 of 4
PARTS: None
TOOLS
Wheel chocks
Apex Bit, Part Number HTS-5
Driver
SawAll
Shop vacuum
WARRANTY LABOR ALLOWANCE:
Product Upgrade 171128REV - EGR Valve Clearance
Use Flat Rate Code:
Time
6069-12 Product Upgrade 171128REV
1.0 hr.
EGR Valve Clearance, Inspected/Defective/Repaired (includes clean-up time)
If you have any questions regarding this Bulletin, contact:
Monaco/Holiday Rambler Dealer Technical Support: (877) 332-9239
Fleetwood Dealer Technical Support: (800) 816-9825
Service literature can be accessed online at: http://revrvdealers.com
This bulletin is supplied for technical information only and is not an authorization for repairs.
“It is impossible to know, evaluate and advise the service trade of all conceivable ways in which service might be done or of the possible hazardous consequences of each way. Accordingly, anyone
who uses a service procedure or tool must first assure that neither personal safety nor vehicle safety will be jeopardized by the selected service methods.”
Product Upgrade Bulletin 171128REV December 2017
page 3 of 4
Product Upgrade Bulletin 171128REV - Affected Unit Serial Numbers
2018 Fleetwood Pace Arrow
REV Unit
Serial #
710MJ4426750
710DJ4426816
710EJ4426823
710DJ4426869
710DJ4426876
710MJ4426884
710EJ4426891
710EJ4426955
710DJ4427015
710DJ4427024
710MJ4427040
710EJ4427099
710EJ4427114
710EJ4427184
710EJ4427320
710DJ4427391
Chassis/VIN
4UZACJDT9HCJK8412
4UZAAJDT4HCJM8783
4UZACJDT3HCJN1667
4UZAAJDT5HCJN1658
4UZAAJDT7HCJN1645
4UZACJDT5HCJN1668
4UZACJDT7HCJN1669
4UZACJDT3HCJN1670
4UZAAJDT3HCJN1657
4UZAAJDT5HCJN1644
4UZACJDT7HCJN1672
4UZACJDT9HCJN1673
4UZACJDT0HCJN1674
4UZACJFC0JCJP6660
4UZACJFC1JCJR6822
4UZAAJFC1JCJS3956
2018 Holiday Rambler Navigator XE
REV Unit
Serial #
632DJ4427196
632UJ4427252
Chassis/VIN
4UZAAJFC7JCJP6662
4UZACJFC9JCJR3277
This bulletin is supplied for technical information only and is not an authorization for repairs.
“It is impossible to know, evaluate and advise the service trade of all conceivable ways in which service might be done or of the possible hazardous consequences of each way. Accordingly, anyone
who uses a service procedure or tool must first assure that neither personal safety nor vehicle safety will be jeopardized by the selected service methods.”
Product Upgrade Bulletin 171128REV December 2017 page 4 of 4
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TSB/Document ID: PUB_171128REV_EG
Replacement Service Bulletin Number:
MFR Communication Date: 2017-12-19
MFR Internal Campaign ID/Software Version:
Communication Type: Service Bulletin/Repair Instructions
NHTSA Components: FUEL SYSTEM, DIESEL
MFR Component System:
MFR Component Subsystem:
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