NHTSA ID Number: 10128725
Manufacturer Communication Number: SF525
TSB/Document Date: 2018-02-12
Summary
Certain vehicles equipped with a Webasto
Air Top 2000 auxiliary heater specified an incorrect 7.5-amp fuse rating when a 15-amp fuse is required.
Daimler Trucks![]()
North America LLC
Field Service Campaign
March 2016
SF525A
Subject: Western Star
5700 Webasto
Air Top 2000 Auxiliary
Heaters
Models Affected: Specific Western Star
5700 model vehicles manufactured January 27, 2015, through February 29, 2016, equipped
with a Webasto
Air Top 2000 Auxiliary Heater.
General Information
Daimler Trucks
North America LLC, on behalf of its wholly owned subsidiary, Western Star
Trucks Sales, Inc., is
initiating Field Service Campaign SF525A to modify the vehicles mentioned above.
Certain vehicles equipped with a Webasto
Air Top 2000 auxiliary heater specified an incorrect 7.5-amp fuse rating
when a 15-amp fuse is required.
The 7.5-amp fuse will be replaced with a 15-amp fuse. A new power distribution label specifying the correct 15-amp
fuse rating will be applied.
There are approximately 507 vehicles involved.
Additional Repairs
Dealers must complete all outstanding field service campaigns prior to the sale or delivery of a vehicle. A Dealer
will be liable for any progressive damage that results from its failure to complete campaigns before sale or delivery
of a vehicle.
Owners may be liable for any progressive damage that results from failure to complete campaigns within a
reasonable time after receiving notification.
Please contact Warranty Campaigns for consideration of additional charges prior to performing the repair.
Work Instructions
Please refer to the attached work instructions. Prior to performing the campaign, check the vehicle for a completion
sticker (Form WAR261).
Replacement Parts
Replacement parts are now available and can be obtained by ordering the part numbers listed below from your
facing Parts Distribution Center.
If our records show your dealership has ordered any vehicle(s) involved in campaign SF525A, a list of the customers
and vehicle identification numbers will be available on AccessFreightliner.com. Please refer to this list when ordering
parts for this campaign.
Table 1 - Replacement Parts for SF525A
Campaign Number
Part Description
Part Number
Qty. per Part
SF525A
LABEL-PWR DIST MOD #2
WST5700
24-01844-000
1 ea
FUSE-MINI
, 15A, Blue, MP280, PFD
LF 297015
1 ea
Table 1
Removed Parts
U. S. and Canadian Dealers, please follow Warranty Failed Parts Tracking shipping instructions for the disposition
of all removed parts. Export distributors, please destroy removed parts unless otherwise advised.
Page 1
Daimler Trucks![]()
North America LLC
Field Service Campaign
March 2016
SF525A
Labor Allowance
Table 2 - Labor Allowance
Campaign
Number
Procedure
Time Allowed
(hours)
SRT Code
Corrective Action
SF525A
Inspect fuse and replace as needed, affix
new label
0.2
996-0973A
12-Repair Recall/Campaign
Table 2
IMPORTANT: When the campaign has been completed, locate the base completion label in the appropriate
location on the vehicle, and attach the gray completion sticker provided in the field service kit (Form WAR261). If
the vehicle does not have a base completion label, clean a spot on the appropriate location of the vehicle and first
attach the base completion label (Form WAR259). If a field service kit is not required or there is no completion
sticker in the kit, write the campaign number on a blank sticker and attach it to the base completion label.
Claims for Credit
You will be reimbursed for your parts, labor, and handling (landed cost for Export Distributors) by submitting your
claim through the Warranty system within 30 days of completing this campaign. Please reference the following
information in OWL:
• Claim type is Field Service Campaign.
• In the Campaign field, enter the campaign number and appropriate group (SF525-A).
• In the Primary Failed Part field, enter 25-SF525-000.
• In the Parts section, enter the appropriate part number(s) as shown in the Replacement Parts Table.
• In the Labor section, enter the appropriate SRT from the Labor Allowance Table. Administrative time will be
included automatically as SRT 939-6010A for 0.3 hours.
• The VMRS Component Code is 034-004-009 and the Cause Code is A1 - Campaign.
This Field Service Campaign will terminate on March 31, 2017. Dealers will be notified of any changes to the
termination date via Important Campaign Information Letter posted on AccessFreightliner.com.
IMPORTANT: OWL must be viewed prior to beginning work to ensure the vehicle is involved and the campaign
has not previously been completed. Also, check for a completion sticker before beginning work.
All claims must be submitted within 30 days of the repair and within 30 days of the termination date of the
campaign. U.S. and Canadian Dealers: All excess inventory to be returned to the PDC following the conclusion of
the campaign must be returned in resaleable condition to the Memphis PDC within 90 days from the termination
date. Please submit a PAR to request return to the Memphis PDC. (Canadian dealers should return the kits to
their facing PDC.) Export Distributors: Excess inventory is not returnable.
For questions, U.S. and Canadian dealers, contact the Warranty Campaigns Department from 7:00 a.m. to 4:00
p.m. Pacific Time, Monday through Friday, via Web inquiry at AccessFreightliner.com / Support / My Tickets and
Submit an Inquiry, or the Customer Assistance Center at (800) 385-4357, after normal business hours, if you have
any questions or need additional information. Export distributors submit a Web inquiry or contact your International![]()
Service Manager.
Page 2
Daimler Trucks![]()
North America LLC
Field Service Campaign
March 2016
SF525A
Copy of Notice to Owners
Subject: Western Star
5700 Webasto
Air Top 2000 Auxiliary
Heaters
Daimler Trucks
North America LLC, on behalf of its wholly owned subsidiary, Western Star
Truck Sales, Inc., is
initiating Field Service Campaign SF525A to modify specific Western Star
5700 model vehicles manufactured
January 27, 2015, through February 29, 2016, equipped with a Webasto
Air Top 2000 auxiliary heater.
Certain vehicles equipped with a Webasto
Air Top 2000 auxiliary air heater specified an incorrect 7.5-amp fuse
rating when a 15-amp fuse is required.
The 7.5-amp fuse will be replaced with a 15-amp fuse. A new power distribution label specifying the correct 15-amp
fuse rating will be applied.
Please contact an authorized Daimler Trucks
North America dealer to arrange to have the campaign performed and
to ensure that parts are available at the dealership. To locate an authorized dealer, search online at www.DaimlerTrucksNorthAmerica.com / Contact Us / Find a Dealer. The campaign will take approximately half an hour and will
be performed at no charge to you.
This Field Service Campaign will terminate on March 31, 2017. Please make sure the campaign is completed
prior to this date. Work completed after this date will be done at the customer’s expense.
As stated in the terms of your express limited warranty, Daimler Trucks
North America LLC will not pay for any
damage caused by failure to properly maintain your vehicle. Daimler Trucks
North America LLC considers the
work necessary under this campaign to be proper maintenance and will, therefore, not pay for any damage to your
vehicle caused by your failure to have the repairs that are the subject of this campaign performed in a reasonable
time.
Contact the Warranty Campaigns Department at (800) 547-0712, from 7:00 a.m. to 4:00 p.m. Pacific Time, Monday
through Friday, e-mail address [email protected], or the Customer Assistance Center at
(800) 385-4357, after normal business hours, if you have any questions or need additional information.
WARRANTY CAMPAIGNS DEPARTMENT
Enclosure
Page 3
Daimler Trucks![]()
North America LLC
Field Service Campaign
March 2016
SF525A
Work Instructions
Subject: Western Star
5700 Webasto
Air Top 2000 Auxiliary
Heaters
Models Affected: Specific Western Star
5700 model vehicles manufactured January 27, 2015, through February 29, 2016, equipped
with a Webasto
Air Top 2000 Auxiliary Heater.
Work Instructions
1. Check the base label (Form WAR259) for a completion sticker for SF525 (Form WAR261) indicating this
work has been done. The base label is usually located on the passenger-side door about 12 inches (30cm)
below the door latch. If a sticker is present, no work is needed. If a completion sticker is not present, proceed
to the next step.
2. Park the vehicle, shut down the engine, and apply the parking brakes. Chock the tires.
3. Remove the four mounting screws from the electrical panel cover. See Fig. 1.
4. Inspect the fuse in cavity F38 on PDM 2. See Fig. 2. If a 15-amp fuse is installed, no action is necessary.
Continue with step 7. If a 7.5-amp fuse is installed, continue with step 5 to replace the fuse.
1
1
2
3
2
11/13/2001
f543947
1. Electrical Panel Cover
2. Mounting Screws
02/22/2016
Fig. 1, Passenger-Side Dash Panel
f546262
1. Cavity F38 (PDM 2)
2. PDM 2 Decal
3. PDM 1 Decal
Fig. 2, Electrical Panel
Page 4
Daimler Trucks![]()
North America LLC
Field Service Campaign
March 2016
SF525A
5. Remove the 7.5-amp fuse from cavity F38 on PDM 2.
6. Install the 15-amp fuse in cavity F38 of PDM 2.
NOTE: It is not necessary to remove the old PDM 2 fuse and relay decal. The new decal can be affixed over the
old decal.
7. Install the new decal on the inner side of the access cover for PDM 2.
8. Close the electrical panel and install the four mounting screws. Tighten the screws securely.
9. Clean a spot on the base label (Form WAR259). Attach a completion sticker (Form WAR261) for campaign
SF525 to the base label.
Page 5
- ALL SIZES YOU NEED - The fuses automotive kit covers 182pcs...
- HIGH QUALITY - The auto fuse is made of Premium zinc alloy...
- EASY TO IDENTIFY - The blade fuses of each current...
- WIDE APPLICATION - variety of sizes that are commonly used...
- FUSE PULLER - The fuses puller is included in the mini
fuses...
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TSB/Document ID: SF525
Replacement Service Bulletin Number:
MFR Communication Date: 2016-03-01
MFR Internal Campaign ID/Software Version:
Communication Type: Service Bulletin/Repair Instructions
NHTSA Components: ELECTRICAL SYSTEM
MFR Component System:
MFR Component Subsystem:
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