Technical Bulletin
Model(s)

Year

Eng. Code

Trans. Code

VIN Range From

VIN Range To

Golf/GTI, Golf
SportWagen

2015-2016

All

All

All

All

Condition
87 16 09 June 29, 2016 2038368 Supersedes Technical Bulletin V871607 dated May 25, 2016 to clarify
diagnosis in figure 6.
Air Conditioning Does Not Cool and or Compressor is Noisy
One or more of the following conditions are exhibited:
 The air conditioning does not cool, or the cooling performance is very weak.
 The air conditioning system cools, but the compressor is noisy. The noise is characterized as a grinding or
groaning noise.
 Either symptom may be intermittent.
 No DTCs are stored.
Note:
The Guided Fault Finding AC performance test must be completed before performing this procedure to
eliminate any other fault conditions. Submit through the GFF paperless for reimbursment. Refer to TB
2043704.

Technical Background
The condition may be caused by a faulty A/C compressor regulator valve N280 (Sanden). The internal
components of the valve can be obstructed and incapable of full function. This loss of refrigerant regulation from
N280 can cause noise from the air conditioning compressor and/or affect the HVAC cooling (Figure 1).

Figure 1 N280 Refrigerant Regulating Valve 5Q0260839A
Page 1 of 16
© 2016 Volkswagen Group of America, Inc.
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intellectual property rights of Volkswagen Group of America, Inc., its affiliated companies and its licensors. All rights are reserved to make changes at any time without notice.
No part of this document may be reproduced, stored in a retrieval system, or transmitted in any form or by any means, electronic, mechanical, photocopying, recording, or
otherwise, nor may these materials be modified or reposted to other sites, without the prior expressed written permission of the publisher.

Technical Bulletin
Note:
This bulletin applies to vehicle built with Sanden 5Q0820803C, 5Q0820803E and 5Q0820803G compressors
only. The replacement N280 valve is not compatible with other Sanden compressors. The N280 valve is not
compatible with any Denso compressors.
If a Denso compressor is installed on the vehicle this bulletin does not apply. Further diagnosis is
required.

Production Solution
Improved N280 valve for the Sanden A/C compressor expected CW30/16.

Service
Since either symptom may be intermittent, the diagnostic process can affect the reproducibility of the
condition. Begin the diagnosis by isolating the cause before performing the basic checks.

Connect both the refrigerant service station (Figure
4) and the diagnostic tester to the vehicle.

Figure 4. Robinair® A/C Service Unit.

Page 2 of 16
© 2016 Volkswagen Group of America, Inc.
All rights reserved. Information contained in this document is based on the latest information available at the time of printing and is subject to the copyright and other
intellectual property rights of Volkswagen Group of America, Inc., its affiliated companies and its licensors. All rights are reserved to make changes at any time without notice.
No part of this document may be reproduced, stored in a retrieval system, or transmitted in any form or by any means, electronic, mechanical, photocopying, recording, or
otherwise, nor may these materials be modified or reposted to other sites, without the prior expressed written permission of the publisher.

Technical Bulletin
Cases of noise:
When diagnosing cases of noise, use chassis ears or a technician’s stethoscope to make sure that the root cause
of the noise is from the air conditioning compressor. The noise can change or may be absent depending on the
setting on the HVAC control unit. In many cases, the noise is more pronounced with the system switched OFF.

Note:
The Guided Fault Finding AC performance test must be completed before performing this procedure to
eliminate any other fault conditions. Submit through the GFF paperless for reimbursment. Refer to TB
2043704.
Cases of low or no cooling performance:
Rule out a refrigerant circuit leak as the root cause. Evacuate the refrigerant circuit to determine the refrigerant
volume. The refrigerant volume will likely be in specification. Should the refrigerant volume be too low, investigate
a potential refrigerant leak in the circuit. It is not likely that the refrigerant level will be too high because if it is, a
DTC will be stored. If no system leak is determined, recharge the circuit with the specified amount of refrigerant
before proceeding.

Perform the following diagnostic steps:
With the engine at idle, switch the climate control unit to full cold and full fan.
Turn recirculation mode on and close all windows.
Using the diagnostic tester, go to Guided Functions.

Monitor the measuring value for the air
conditioner compressor regulating valve N280
signal (Figure 5).
The actual and specified values will be plausible
and will show a normal regulating range of
current for cooling request (0.400 A – 0.820 A).

Figure 5. Checking N280 signal value Measuring
Value Block.

Page 3 of 16
© 2016 Volkswagen Group of America, Inc.
All rights reserved. Information contained in this document is based on the latest information available at the time of printing and is subject to the copyright and other
intellectual property rights of Volkswagen Group of America, Inc., its affiliated companies and its licensors. All rights are reserved to make changes at any time without notice.
No part of this document may be reproduced, stored in a retrieval system, or transmitted in any form or by any means, electronic, mechanical, photocopying, recording, or
otherwise, nor may these materials be modified or reposted to other sites, without the prior expressed written permission of the publisher.

Technical Bulletin
After verifying the compressor should be on and
operating check the gauge readings on the
Robinair® service station. If the gauges show no
pressure generation from the compressor
continue to the next step.
(Example of no pressure generation is when the
pressure readings on the high and low sides are
equalized in Figure 6).

Figure 6. Equalized pressure condition. No
pressure generated from compressor.

Note: If the gauge readings are showing
normal compressor operation per the Elsa
Repair Manual, this bulletin does not apply
and further diagnosis is required.

Check that the compressor torque limiter has not
been activated (Figure 7b).

Note: If the torque limiter has been released
the N280 regulating valve is not at fault. The
compressor needs to be replaced.

Figure 7a. Example of torque limiter over load
protection activated.

Figure 7b. Example of torque limiter over load
protection still intact.

Page 4 of 16
© 2016 Volkswagen Group of America, Inc.
All rights reserved. Information contained in this document is based on the latest information available at the time of printing and is subject to the copyright and other
intellectual property rights of Volkswagen Group of America, Inc., its affiliated companies and its licensors. All rights are reserved to make changes at any time without notice.
No part of this document may be reproduced, stored in a retrieval system, or transmitted in any form or by any means, electronic, mechanical, photocopying, recording, or
otherwise, nor may these materials be modified or reposted to other sites, without the prior expressed written permission of the publisher.

Technical Bulletin
Shut off the engine. Connect the breakout
harness VAS 5256 (Figure 8) between the N280
valve and its connector.

Figure 8. VAS 5256 breakout harness.

Go to Operating Mode “Measurements” to check
the N280 signal from the control module.
Select Measurements.
Select oscilloscope.
Change time division to 2ms/Div (Figure 9).

Figure 9. Select Measurements from operating
mode menu”.

Select the correct DSO channel according the
test leads hooked to the vehicle (Figure 10).

Figure 10. Setting up DSO channel”.

Page 5 of 16
© 2016 Volkswagen Group of America, Inc.
All rights reserved. Information contained in this document is based on the latest information available at the time of printing and is subject to the copyright and other
intellectual property rights of Volkswagen Group of America, Inc., its affiliated companies and its licensors. All rights are reserved to make changes at any time without notice.
No part of this document may be reproduced, stored in a retrieval system, or transmitted in any form or by any means, electronic, mechanical, photocopying, recording, or
otherwise, nor may these materials be modified or reposted to other sites, without the prior expressed written permission of the publisher.

Technical Bulletin
Change the voltage to 5VDiv.
Check the signal wave form (Figure 11). The
square wave signal should be between 75% and
100%.
If the wave form signal is good, the mechanical
integrity of the N280 valve needs to be inspected.
GO TO: Removing/Installing the N280
Regulating valve.
Figure 11. Checking the N280 signal wave form.
Removing/Installing the N280 Regulating valve.
Recover the refrigerant from the system. Remove the N280 valve using the following procedure.

WARNING:
With the refrigerant circuit charged the N280 valve is under pressure. Be certain that the refrigerant
circuit is completely discharged before removing the N280 valve.
Remove one of the A/C lines from the compressor to assure the pressure in the compressor is the same
as ambient pressure.
1. Remove circlip-A- carefully.
Note:
Circlip must be reused.
2. Carefully remove the A/C Compressor
Regulator Valve -N280- -B- from the A/C
compressor mount -C-, using a suitable
screwdriver -D-, for example (Figure 12).

Figure 12. Circlip / N280 removal

Page 6 of 16
© 2016 Volkswagen Group of America, Inc.
All rights reserved. Information contained in this document is based on the latest information available at the time of printing and is subject to the copyright and other
intellectual property rights of Volkswagen Group of America, Inc., its affiliated companies and its licensors. All rights are reserved to make changes at any time without notice.
No part of this document may be reproduced, stored in a retrieval system, or transmitted in any form or by any means, electronic, mechanical, photocopying, recording, or
otherwise, nor may these materials be modified or reposted to other sites, without the prior expressed written permission of the publisher.

Technical Bulletin
Assess the condition of the N280 valve bore and
the valve filter screen (Figure 13). If severe
contamination is found in valve bore there is a risk
of damaging the replacement valve on installation
In these cases the A/C compressor must be
replaced.
Note:
A slight amount of debris or corrosion does
not present a risk and does not justify
replacement of the AC compressor.
Figure 13. Corrosion in the N280 valve bore.

Should severe contamination be found at the
valve filter screen (Figure 14) and A/C
compressor replacement becomes necessary,
ensure that the refrigerant circuit is flushed in the
course of repair.
Note:
Small random particles on the filter screen
does not constitute “severe” contamination
and does not justify replacement of the A/C
Figure 14: Severe contamination at the N280 valve compressor.
filter screen.

 If little or no corrosion or contamination is found perform Repair Procedure A: Replacing the N280 regulating
valve.
 If corrosion and contamination is found, perform Repair Procedure B: A/C compressor replacement.
 Document the all workshop findings of this procedure on the repair order.

Page 7 of 16
© 2016 Volkswagen Group of America, Inc.
All rights reserved. Information contained in this document is based on the latest information available at the time of printing and is subject to the copyright and other
intellectual property rights of Volkswagen Group of America, Inc., its affiliated companies and its licensors. All rights are reserved to make changes at any time without notice.
No part of this document may be reproduced, stored in a retrieval system, or transmitted in any form or by any means, electronic, mechanical, photocopying, recording, or
otherwise, nor may these materials be modified or reposted to other sites, without the prior expressed written permission of the publisher.

Technical Bulletin
Repair Procedure A: Replacing the N280 regulating valve

1. Check the A/C compressor mount -C- and the
circlip groove for dirt, and if necessary, clean them
carefully and thoroughly with a clean, lint-free cloth
(Figure 15).

Figure 15: Prepare mount for N280 installation.

Note:
Risk of damaging another N280 Valve or compressor may result due to dirt contamination or damage to the
sealing surfaces in the mount.
 If necessary, carefully clean the A/C compressor mount -C- using only a clean, lint-free cloth (do not use
compressed air).
 Make sure while cleaning the mount -C- that no dirt gets into the area underneath the O-ring sealing surface F- or the existing channels and none of the mount sealing surfaces become damaged.

1. Check the O-rings -F-, -G- ,-H- and -E- (if
applicable) of the A/C Compressor Regulator
Valve -N280- -B- for damage.
2. Coat the O-rings -F-, -G-, -H- and -E- (if
applicable) of the A/C Compressor Regulator
Valve -N280- -B- lightly with refrigerant oil and
check for proper seating (Figure 16).

Figure 16. Check and prepare N280 o-rings

3. Insert the A/C Compressor Regulator Valve -N280- -B- until the stop in the A/C compressor mount -C-.
Page 8 of 16
© 2016 Volkswagen Group of America, Inc.
All rights reserved. Information contained in this document is based on the latest information available at the time of printing and is subject to the copyright and other
intellectual property rights of Volkswagen Group of America, Inc., its affiliated companies and its licensors. All rights are reserved to make changes at any time without notice.
No part of this document may be reproduced, stored in a retrieval system, or transmitted in any form or by any means, electronic, mechanical, photocopying, recording, or
otherwise, nor may these materials be modified or reposted to other sites, without the prior expressed written permission of the publisher.

Technical Bulletin
4. Re install circlip -A-.
5. Install the removed parts in the opposite order.
6. Evacuate and refill the refrigerant circuit.

Repair Procedure B: Air conditioning compressor replacement.
Note:
The refrigerant circuit must be flushed every time the A/C compressor is replaced. The replacement A/C
compressor comes with a full charge of oil for the entire refrigerant system. Therefore the A/C circuit
must be flushed of all original oil form the entire refrigerant circuit.
For this procedure always replace the receiver drier and expansion valve after flushing the refrigerant
circuit.
The flushing procedure can be found in Elsa at: Heating, Ventilation & Air Conditioning>>Refrigerant
R134a Servicing >>00 General Technical Data>> Refrigerant circuit removing contaminates>>Refrigerant
Circuit, Cleaning (Flushing), with Refrigerant R134a. The procedure is also described in Technical Service
Bulletin 2019947.
The correct adapters for the 2015 Golf/GTI can be found in Elsa at: Ventilation & Air
Conditioning>>Refrigerant R134a Servicing >>00 General Technical Data>> Refrigerant circuit removing
contaminates>>Refrigerant Circuit, Cleaning (Flushing), with Refrigerant R134a >>Adapter for
Assembling Flushing Circuit.

MY2015 GTI/Golf, SportWagen production have Sanden®
compressors 5Q0820803C, 5Q0820803E and 5Q0820803G.
The replacement compressor is Denso 5Q0820803F

Figure 14: Denso compressor
5Q0820803F

Page 9 of 16
© 2016 Volkswagen Group of America, Inc.
All rights reserved. Information contained in this document is based on the latest information available at the time of printing and is subject to the copyright and other
intellectual property rights of Volkswagen Group of America, Inc., its affiliated companies and its licensors. All rights are reserved to make changes at any time without notice.
No part of this document may be reproduced, stored in a retrieval system, or transmitted in any form or by any means, electronic, mechanical, photocopying, recording, or
otherwise, nor may these materials be modified or reposted to other sites, without the prior expressed written permission of the publisher.

Technical Bulletin
When installing a new compressor transfer the compressor
shipping caps to the original compressor as shown in Fig 15.

Figure 15

The replacement Denso® compressor will come with the
specified type of PAG oil G 052 300 A2 (Figure 16).
Note:
The compressor comes with a full charge of oil for the
entire refrigerant circuit. However the amount of PAG oil
supplied with the replacement compressor may not be the
exact amount to replenish the refrigerant circuit. Drain and
measure the PAG oil in the replacement compressor to
determine the required amount. If the amount needs to be
adjusted, do so using the correct type of PAG oil specified
in ETKA. Refer to Elsa for the correct oil capacity for the
compressor being installed.

Figure 16: Denso compressor
manufacturer PAG oil G 052 300 A2.

Page 10 of 16
© 2016 Volkswagen Group of America, Inc.
All rights reserved. Information contained in this document is based on the latest information available at the time of printing and is subject to the copyright and other
intellectual property rights of Volkswagen Group of America, Inc., its affiliated companies and its licensors. All rights are reserved to make changes at any time without notice.
No part of this document may be reproduced, stored in a retrieval system, or transmitted in any form or by any means, electronic, mechanical, photocopying, recording, or
otherwise, nor may these materials be modified or reposted to other sites, without the prior expressed written permission of the publisher.

Technical Bulletin
Warranty
Note:
Document and attach all workshop findings of this procedure on the repair order.
All replaced compressors must have the shipping caps re-installed before being returned to the WPRC.

To determine if this procedure is covered under Warranty, always refer to the Warranty Policies and
Procedures Manual 1)
Model(s)