NHTSA ID Number: 10128234
Manufacturer Communication Number: A931706 2047162-
TSB/Document Date: 2018-02-05
Summary
This bulletin contains repair information for DTC P0AA600 due to a pinched wiring harness.
93 Electric Drive Warning "System error" displayed on instrument cluster
93 17 06 2047162/2 March 31, 2017. Supersedes Technical Service Bulletin Group 93 number 17-05 dated
March 29, 2017 for reasons listed below.
Model(s)
Year
VIN Range
Vehicle-Specific Equipment
A3
2015 - 2016
All
e-tron
A3
2017
000001 - 107339
e-tron
Condition
REVISION HISTORY
Revision
Date
Purpose
2
-
Revised header data (Updated to correct ElsaPro display issue)
1
03/29/2017
Initial publication
Customer may report "Drive system: system fault!" is displayed on the instrument cluster:
DTC P0AA600 Hybrid
/EV Battery Voltage System Isolation Fault
This DTC is found in the Battery regulation control module, J840 (address word 008C). DTC may be static or
sporadic.
Technical Background
The wire harness for the high-voltage battery
maybe pinched by the left underbody trim panel.
Production Solution
Additional bracket for the high-voltage cables installed in production.
Page 1 of 8
© 2017 Audi of America, Inc.
All rights reserved. Information contained in this document is based on the latest information available at the time of printing and is subject to the copyright and other intellectual property rights of Audi of
America, Inc., its affiliated companies and its licensors. All rights are reserved to make changes at any time without notice. No part of this document may be reproduced, stored in a retrieval system, or transmitted
in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, nor may these materials be modified or reposted to other sites, without the prior expressed written permission of the
publisher.
Service
1. If DTC P0AA600 Hybrid
/EV Battery Voltage System Isolation Fault is not found in the Battery
regulation control module, J840 (address word 008C), this TSB does not apply. Perform diagnosis
outside of this TSB.
2. Inspect the vehicle for any signs of damage that may affect the high-voltage system. If physical
damage is found to the exterior of the vehicle, or to the under body of the vehicle, check to ensure the
high-voltage system is not affected by outside influence. This TSB does not apply if the DTC or
customer complaint was caused by outside influence.
3. De-energize the high-voltage system. See repair manual for instruction and required qualifications.
4. Remove the underbody trim panel from the left side of the vehicle (Figure 1).
Page 2 of 8
© 2017 Audi of America, Inc.
All rights reserved. Information contained in this document is based on the latest information available at the time of printing and is subject to the copyright and other intellectual property rights of Audi of
America, Inc., its affiliated companies and its licensors. All rights are reserved to make changes at any time without notice. No part of this document may be reproduced, stored in a retrieval system, or transmitted
in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, nor may these materials be modified or reposted to other sites, without the prior expressed written permission of the
publisher.
Figure 1. Left underbody trim panel.
5. Inspect the high-voltage cable in the area (Figure 2-A).
If the cable was not routed inside the underbody trim panel high-voltage cable channel, then
damage can be caused to the cable by the underbody trim panel.
Page 3 of 8
© 2017 Audi of America, Inc.
All rights reserved. Information contained in this document is based on the latest information available at the time of printing and is subject to the copyright and other intellectual property rights of Audi of
America, Inc., its affiliated companies and its licensors. All rights are reserved to make changes at any time without notice. No part of this document may be reproduced, stored in a retrieval system, or transmitted
in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, nor may these materials be modified or reposted to other sites, without the prior expressed written permission of the
publisher.
If there is an indent on the high-voltage cable, proceed with the TSB, otherwise perform diagnostics
of the DTC outside of this TSB.
Figure 2. Inspect high-voltage cable, in location A, for pinch damage as shown by B.
6. If pinch damage is present, replace the high-voltage cable from the high-voltage battery
to the powerelectronics.
7. When replacing the high-voltage cable in step 6, install additional retainer bracket (part number 1K0611-853):
Ensure the spacer tabs of the additional retainer bracket (Figure 3-A) point towards the rear of the
vehicle and the spacer tab presses up to the original retainer bracket.
Secure the high-voltage cable to the additional retainer bracket, not the original bracket.
Page 4 of 8
© 2017 Audi of America, Inc.
All rights reserved. Information contained in this document is based on the latest information available at the time of printing and is subject to the copyright and other intellectual property rights of Audi of
America, Inc., its affiliated companies and its licensors. All rights are reserved to make changes at any time without notice. No part of this document may be reproduced, stored in a retrieval system, or transmitted
in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, nor may these materials be modified or reposted to other sites, without the prior expressed written permission of the
publisher.
Figure 3. Additional retainer bracket (Part Number 1K0-611-853) installed. Retainer bracket tabs (A)
must point towards rear of the vehicle, and press up to the original retainer bracket.
8. When installing the underbody trim panel, ensure that the high-voltage cable fits inside the routing
channel (see dashed line in Figure 4). Pinch damage will occur if the high-voltage cable is not properly
placed inside of the underbody trim panel.
Page 5 of 8
© 2017 Audi of America, Inc.
All rights reserved. Information contained in this document is based on the latest information available at the time of printing and is subject to the copyright and other intellectual property rights of Audi
of
America, Inc., its affiliated companies and its licensors. All rights are reserved to make changes at any time without notice. No part of this document may be reproduced, stored in a retrieval system, or transmitted
in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, nor may these materials be modified or reposted to other sites, without the prior expressed written permission of the
publisher.
Figure 4. Underbody trim panel high-voltage cable channel. Routing path shown by dashed line. Pinch
damage will occur if the high-voltage cable is not properly placed inside of the underbody trim panel.
Page 6 of 8
© 2017 Audi of America, Inc.
All rights reserved. Information contained in this document is based on the latest information available at the time of printing and is subject to the copyright and other intellectual property rights of Audi of
America, Inc., its affiliated companies and its licensors. All rights are reserved to make changes at any time without notice. No part of this document may be reproduced, stored in a retrieval system, or transmitted
in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, nor may these materials be modified or reposted to other sites, without the prior expressed written permission of the
publisher.
Warranty
Claim Type:
110 up to 48 Months/50,000 Miles.
G10 for CPO Covered Vehicles – Verify Owner.
If vehicle is outside any warranty, this Technical Service Bulletin is informational only.
Service Number:
9330
Damage Code:
0029
Labor Operations:
Disable HV system Voltage
9310 0000
20 TU
High-Voltage line remove + reinstall – High
voltage battery
9330 1900
350 TU
Modify High-Voltage line mounting
9330 4999
20 TU
GFF
0150 0000
Time stated on
diagnostic
protocol (Max 100
TU)
Road test prior to service procedure
No allowance
0 TU
Road test after service procedure
0121 0004
10 TU
Diagnostic Time:
Technical diagnosis at dealer’s discretion
(Refer to Section 2.2.1.2 and Audi
Warranty Online for DADP allowance details)
Claim Comment:
As per TSB #2047162/2
All warranty claims submitted for payment must be in accordance with the Audi Warranty Policies and Procedures
Manual. Claims are subject to review or audit by Audi
Warranty.
Page 7 of 8
© 2017 Audi of America, Inc.
All rights reserved. Information contained in this document is based on the latest information available at the time of printing and is subject to the copyright and other intellectual property rights of Audi of
America, Inc., its affiliated companies and its licensors. All rights are reserved to make changes at any time without notice. No part of this document may be reproduced, stored in a retrieval system, or transmitted
in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, nor may these materials be modified or reposted to other sites, without the prior expressed written permission of the
publisher.
Required Parts and Tools
Part Number
Part Description
Quantity
1K0 611 853
Bracket
01
See parts catalogue Repair kit seal with shock-proof protection
01
See parts catalogue High voltage cable set for hybrid
battery
01
Additional Information
All parts and service references provided in this TSB (2047162) are subject to change and/or removal. Always
check with your Parts Department and service manuals
for the latest information.
©2017 Audi
of America, Inc. All rights reserved. Information contained in this document is based on the latest
information available at the time of printing and is subject to the copyright and other intellectual property rights of
Audi of America, Inc., its affiliated companies and its licensors. All rights are reserved to make changes at any
time without notice. No part of this document may be reproduced, stored in a retrieval system, or transmitted in
any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, nor may these
materials be modified or reposted to other sites without the prior expressed written permission of the publisher.
Page 8 of 8
© 2017 Audi
of America, Inc.
All rights reserved. Information contained in this document is based on the latest information available at the time of printing and is subject to the copyright and other intellectual property rights of Audi of
America, Inc., its affiliated companies and its licensors. All rights are reserved to make changes at any time without notice. No part of this document may be reproduced, stored in a retrieval system, or transmitted
in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, nor may these materials be modified or reposted to other sites, without the prior expressed written permission of the
publisher.
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TSB/Document ID: A931706 2047162-
Replacement Service Bulletin Number:
MFR Communication Date: 2017-03-31
MFR Internal Campaign ID/Software Version:
Communication Type: Service Bulletin/Repair Instructions
NHTSA Components: ELECTRICAL SYSTEM: INSTRUMENT CLUSTER/PANEL
MFR Component System:
MFR Component Subsystem:
Previous TSB | Next TSB |
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