NHTSA ID Number: 10127633
Manufacturer Communication Number: Service Bulletin
TSB/Document Date: 2018-02-05
Summary
Service bulletin - American Honda
is announcing a powertrain warranty extension as a result of a settlement of a class action captioned, Soto et al. v. American Honda
Motor Co., Inc., Case No. 3:12-cv-1377-SI (N.D. Cal.). The piston rings on certain cylinders may rotate and align which can lead to spark plug fouling. This can set DTCs P0301 through P0304 and cause the MIL to come on.
Service Bulletin
Applies To:
2008-10 Odyssey – EX-L, Touring – Check the iN VIN status for eligibility
13-080
August 15, 2014
Warranty Extension: MIL Comes On With DTCs P0301 Through P0304
(Supersedes 13-080, dated July 24, 2014, to revise the information marked by the black bars)
REVISION SUMMARY
• The layout was changed to one column for pages 1 through 3.
• The FRT was changed for replacing rings on cylinder No. 4.
BACKGROUND
American Honda
is announcing a powertrain warranty extension as a result of a settlement of a class action
captioned, Soto et al. v. American Honda
Motor Co., Inc., Case No. 3:12-cv-1377-SI (N.D. Cal.).
The piston rings on certain cylinders may rotate and align which can lead to spark plug fouling. This can set DTCs
P0301 through P0304 and cause the MIL to come on.
American Honda
is extending the powertrain warranty to cover repairs related to engine misfire (that triggers DTCs
P0301 through P0304) to 8 years with unlimited mileage from the original date of purchase and has settled a class
action based on this remedial measure.
This warranty extension does not apply to any vehicle that has ever been declared a total loss or sold for salvage
by a financial institution or insurer, or has a branded or similar title under any state’s law.
CUSTOMER NOTIFICATION
Owners of affected vehicles were sent a class action settlement notice regarding this warranty extension starting in
October 2013.
Before doing work on a vehicle, verify its eligibility by doing an iN VIN status inquiry.
Refer customers seeking information about settlement benefits to www.enginemisfiresettlement.com, or instruct
them to call 888-888-3082.
CORRECTIVE ACTION
Inspect the vehicle and, if necessary, clean the pistons, and replace the piston rings in the affected cylinders.
2014 American Honda
Motor Co., Inc. – All Rights Reserved
ATB 50064-52148 REV3 (1408)
1 of 15
CUSTOMER INFORMATION: The information in this bulletin is intended for use only by skilled technicians who have the proper tools, equipment,
and training to correctly and safely maintain your vehicle. These procedures should not be attempted by “do-it-yourselfers,” and you should not assume
this bulletin applies to your vehicle, or that your vehicle has the condition described. To determine whether this information applies, contact an
authorized Honda
automobile dealer.
PARTS INFORMATION
NOTE: Do the DIAGNOSIS first to determine which cylinders you will need to repair.
Required Parts
Part Name
Part Number
Cyl. Gasket (Fr)
12251-R70-A01
Cyl. Gasket (Rr)
Cyl 1-3
Cyl 1-4
1
12261-R70-A01
1
1
Drain Washer 14 mm
94109-14000
1
1
EGR Pipe Gasket A
18716-R70-A01
1
1
EGR Pipe Gasket B
18719-R70-A01
1
1
Ex. Chamber Gasket
18115-R70-A01
1
2
Ex. Pipe Gasket
18212-SA7-003
2
2
Head Gasket Set
12030-R70-A00
Head Gasket Rr.
12050-R70-A00
1
1
In. Manifold
Gasket
17146-R70-A01
1
1
In. Manifold
Gasket
17105-RCA-A01
1
1
15400-PLM-A02
1
1
O-ring (7.47 mm x 3.6 mm)
91301-PLC-000
2
2
O-ring (31.2 mm x 4.1 mm)
91314-PH7-003
2
2
Piston Ring Set
1
13011-5G0-A02
3
4
Pre-chamber Gasket
18393–SDB–A00
1
1
Self-locking Nut (8 mm)
90212-RCA-A01
4
8
Self-locking Nut (10 mm)
90212-SA5-003
9
9
12290-R70-A01
4
4
Strainer O-ring
15221-RYE-A01
1
1
Timing Belt Bolt
14551-RCA-A01
1
1
Water Gasket Fr.
19411-P8A-A03
1
1
Water Gasket Rr.
19412-P8A-A02
1
1
Replace Parts as Needed
Part Name
Connecting Rod Bolt
Head Cover Washer
Washer-Bolt (12 x 163)
2 of 15
Part Number
13204–P8A–A01
90442–P8A–A00
90005–PAA–A01
13-080
REQUIRED MATERIALS
Material Description
Honda
Long-Life Antifreeze/Coolant Type 2
Genuine Honda
Motor Oil 0W–20
Genuine Honda
Motor Oil 5W–20 (if requested)
Hondabond HT
Genuine Honda
Throttle Plate Cleaner
Nylon Parts Cleaning Brush
5/16 ID Flexible Hose
Part Number
OL999–9011
08798–9036
08798–9032
08718–0004
08700–9204
(commercially available)
(commercially available)
Quantity
3 gallons
6 quarts
6 quarts
2 tubes
TOOL INFORMATION
Tool Description
Tool Number
Piston Ring Groove Cleaner
Gasket Remover/Pan Separator
07AAZ–TA5A100
LIL50190
Quantity
1
1
WARRANTY CLAIM INFORMATION
NOTE: The procedure in this bulletin is different than the service manual. This procedure does not require the
complete removal of the power steering pump, catalytic converter(s), engine and transmission, or the crankshaft.
As a result, the operation number is unique and the FRT is reduced.
Flat Rate Time
Failed Part Number
1171G9
OP#
2008–10 Odyssey: Procedure A
Update the PCM and replace spark plugs 1–4 (includes
diagnosis).
Description
0.5 hr
13011–R70–A02
1171H0
2008–10 Odyssey: Procedure B
Replace piston rings 1–3 and replace spark plugs 1–4 (includes
diagnosis).
8.5 hrs
13011–R70–A02
0.8 hrs
13011–R70–A02
1171H0B 2008–10 Odyssey: Add if replacing piston rings on cylinder 4.
Failed Part:
P/N 13011-R70-A02
Defect Code:
5V500
Symptom Code:
JB800
Skill Level:
Repair Technician
13-080
3 of 15
DIAGNOSIS
1. Connect the HDS to the vehicle and check for the
following DTCs: P0301, P0302, P0303, P0304.
• If any of these DTCs are stored, go to step 2.
• If none of these DTCs are stored, this bulletin
does not apply. Continue with normal
troubleshooting
4. Note which DTCs are stored in the vehicle.
• If the vehicle has one or more of the following
stored DTCs: P0301, P0302, P0303, go to
REPAIR PROCEDURE B to clean the pistons,
replace the piston rings on cylinders 1–3, and
replace the spark plugs on cylinders 1–4.
• If the vehicle has DTC P0304 with or without any
of the other three DTCs stored, go to REPAIR
PROCEDURE B to clean the pistons, replace the
piston rings on cylinders 1–4, and replace the
spark plugs on cylinders 1–4.
2. Check the PCM software and note if it is earlier
than shown below, then go to step 3.
Program ID
(or later)
Program P/N
(or later)
2008 Odyssey
(EX-L, Touring)
GWA950
37805-RGW-A95
2009–10 Odyssey
(EX-L, Touring)
GWA050
37805-RGW-A05
Year/Model
3. Remove and check the spark plug(s) on the
affected cylinders (example: if P0301 is stored,
check the spark plug on cylinder No. 1).
• If the spark plug(s) are not fouled, this bulletin
does not apply. Continue with normal
troubleshooting.
• If this vehicle has any of the above DTCs, the
spark plug(s) are fouled, and the software is an
earlier version, go to REPAIR PROCEDURE A.
• If this vehicle has any of the above DTCs, the
spark plug(s) are fouled, and the software is a
current or later version, go to step 4.
NOTE: Below are examples of good and fouled
spark plugs.
GOOD
NO GOOD
REPAIR PROCEDURE A
1. Update the PCM software. Refer to Service Bulletin
01-023, Updating Control Units/Modules.
2. Replace spark plugs on cylinders 1–4, then return
the vehicle to the customer.
REPAIR PROCEDURE B
The following service manual procedures have been
used in full or in part within this service bulletin. For
more detail on these procedures, and torque
specifications for some components, refer to the
appropriate electronic service manual.
• Battery Terminal Disconnection and Reconnection
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
Fuel Pressure Relieving
Fuel Line/Quick-Connect Fitting Removal
Air Cleaner Removal/Installation
Splash Shield Replacement
Drive Belt Removal/Installation
Engine Oil Replacement
Coolant Replacement
Hydraulic Power Steering Fluid Check/Replacement
Intake Manifold Removal and Installation
Timing Belt Removal and Installation
Warm Up TWC Removal/Installation
Cylinder Head Cover Removal
Cylinder Head Removal and Installation
Piston Ring Replacement
PCM Idle Learn Procedure
Engine Repair
• Use fender covers to avoid damaging painted
surfaces.
• To avoid damaging any wires and terminals, unplug
the circuit connectors carefully while holding the
connector portion.
• Mark all the circuits and hoses to avoid
misconnection. Make sure they do not contact other
circuit wiring, hoses, or interfere with other parts.
4 of 15
13-080
1. Relieve the fuel pressure.
8. Remove the front splash shield.
2. Remove both front wheels so you can fully lower
the vehicle.
3. Do the battery removal procedure.
4. Disconnect the fuel feed hose line at the bulkhead.
QUICK-CONNECT
FITTING COVER
FRONT SPLASH SHIELD
9. Drain the engine oil.
10. Loosen the drain plug on the radiator, and drain the
coolant.
DRAIN
PLUG
COVER
NUTS (2)
9.8 N.m
(7.2 lb-ft)
5. Remove the engine cover.
ENGINE COVER
11. Install a 5/16th inner diameter rubber hose on the
drain bolt located at the rear of the engine block
,
loosen the drain bolt, and drain all remaining
coolant. Then disconnect the oil pressure switch
connector.
OIL PRESSURE
SWITCH
6. Remove the radiator cap.
7. Raise the vehicle.
RUBBER
HOSE
13-080
DRAIN BOLT
10 N.m (7.4 lb-ft)
5 of 15
12. Remove exhaust pipe A.
17. Disconnect the MAP sensor connector and the
breather pipe, then remove the intake air duct.
GASKETS
Replace.
INTAKE
AIR DUCT
GASKETS
Replace.
EXHAUST
PIPE A
BREATHER
PIPE
SELF-LOCKING NUTS
54 N.m (40 lb-ft)
Replace.
SELF-LOCKING NUTS
MAP SENSOR
CONNECTOR
33 N.m (25 lb-ft)
Replace.
13. Depending on the diagnosis, remove the
appropriate WU-TWC support bracket bolts.
14. Remove EGR lower pipe nuts.
15. Remove the crankshaft pulley bolt but not the
pulley.
NOTE: Make sure to apply new oil to the bolt flange
and threads before reinstallation.
18. Disconnect the throttle body connector, the EVAP
canister purge valve connector, the EVAP hose,
the brake booster vacuum hose, and the vacuum
hose.
19. Disconnect and plug the water bypass hoses.
EVAP CANISTER
PURGE VALVE
CONNECTOR
BRAKE BOOSTER
VACUUM HOSE
: Remove any oil
: Clean
: Lubricate with new engine oil
CRANKSHAFT
PULLEY
PULLEY
PULLEY
WATER
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TSB/Document ID: Service Bulletin
Replacement Service Bulletin Number:
MFR Communication Date: 2014-08-15
MFR Internal Campaign ID/Software Version:
Communication Type: Service Bulletin/Repair Instructions
NHTSA Components: ENGINE AND ENGINE COOLING
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