NHTSA ID Number: 10123329
Manufacturer Communication Number: TSBENG174
TSB/Document Date: 2017-11-14
Summary
TSB - SERVICE ACTION: AIR INTAKE HOSE REPLACEMENT & ECU UPGRADE (SA303) - This bulletin provides the procedure to replace the air intake hose and/or improve the logic of the Electronic Control Unit (ECU) on some 2016-2017MY Optima (JFa), produced from September 4, 2015 through April 14, 2017, and some 2016-2017MY Sorento (UMa) vehicles, produced from November 19, 2014 through May 1, 2017, equipped with a 2.0T engine, which may exhibit an impaired air intake hose.
GROUP
ENG
MODEL
2016-2017MY
Optima (JFa)
Sorento (UMa)
With 2.0T-GDI
DATE
October 2017
NUMBER
174
TECHNICAL SERVICE BULLETIN
SUBJECT:
SERVICE ACTION: AIR INTAKE HOSE REPLACEMENT
& ECU UPGRADE (SA303)
This bulletin provides the procedure to replace the air intake hose and/or improve the logic of
the Electronic Control Unit (ECU) on some 2016-2017MY Optima (JFa), produced from
September 4, 2015 through April 14, 2017, and some 2016-2017MY Sorento (UMa) vehicles,
produced from November 19, 2014 through May 1, 2017, equipped with a 2.0T engine, which
may exhibit an impaired air intake hose. See table below for more details. To correct this
concern, replace the air intake hose and/or apply the improved logic to the ECU using the KDS
ECU Upgrade function as described in this bulletin. For confirmation that the latest reflash has
been applied to a vehicle you are working on, verify the ROM ID using the table on pages 3-4
of this bulletin. Before conducting the procedure, verify that the vehicle is included in the list of
affected VINs.
Service
Action No.
SA303A
SA303B
SA303C
Model
Production Range
Optima
(JFa)
Sorento
(UMa)
Optima
(JFa)
Sorento
(UMa)
September 4, 2015 through
July 1, 2016
November 19, 2014 through
March 31, 2016
June 1, 2016 through
April 14, 2017
April 1, 2016 through
May 1, 2017
Action
Pages
Air Intake Hose &
ECU Upgrade
2-8
Air Intake Hose Only
2
ECU Upgrade Only
3-8
NOTICE
A Service Action is a repair program without customer notification that is performed
during the warranty period. Any dealer requesting to perform this repair outside the
warranty period will require DPSM approval.
Repair status for a VIN is provided on WebDCS (Service → Warranty Coverage →
Warranty Coverage Inquiry → Campaign Information). Not completed Recall / Service
Action reports are available on WebDCS (Consumer Affairs → Not Completed Recall
→ Recall VIN → Select Report), which includes a list of affected vehicles.
This issue number is SA303.
File Under:
Circulate To:
X General Manager
X Service Advisors
X Technicians
X Service Manager
X Parts Manager
X Body Shop Manager Fleet Repair
Page 2 of 9
SUBJECT:
SERVICE ACTION: AIR INTAKE HOSE REPLACEMENT
& ECU UPGRADE (SA303)
NOTICE
For Optima models included in this TSB:
VINs that start with 5XX are designated Optima (JFa) and produced in the United
States. This TSB applies to Optima (JFa) that is produced in United States only.
Replacement Procedure:
1. Disconnect the breather hose (A), the
recirculation hose (B), and the vacuum
hose (C).
B
A
C
2.
Disconnect and remove the air cleaner
hose (D).
D
3.
Install the new improved air cleaner hose
and ensure proper installation of the
hose. Verify alignment of the hose with
the turbo (E) and air intake box (F).
E
Reinstall all three removed hoses from
step 1.
F
4.
Proceed to the next procedure to perform
the ECU logic improvement.
TSB: SA303 Optima (JFa), Sorento (UMa) October 2017
Page 3 of 9
SUBJECT:
SERVICE ACTION: AIR INTAKE HOSE REPLACEMENT
& ECU UPGRADE (SA303)
ECU Upgrade Procedure:
To correct this condition, the ECU should be reprogrammed using the KDS
download, as described in this bulletin.
Upgrade Event Name
339. JFa THETA 2.0TGDI ECU COOLING FAN LOGIC IMPROVEMENT
341. UMa THETA 2.0TGDI ECU COOLING FAN LOGIC IMPROVEMENT
NOTICE
A fully charged battery is necessary before ECU upgrade can take place. It is
recommended that the Midtronics GR8-1299 system be used in ECU mode during
charging. DO NOT connect any other battery charger to the vehicle during ECU
upgrade.
All ECU upgrades must be done with the ignition key in the ‘ON’ position.
Be careful not to disconnect the VCI-II connected to the vehicle during the ECU
upgrade procedure.
DO NOT start the engine during ECU upgrade.
DO NOT turn the ignition key ‘OFF’ or interrupt the power supply during ECU
upgrade.
When the ECU upgrade is completed, turn the ignition ‘OFF’ and wait 10 seconds
before starting the engine.
ONLY use approved ECU upgrade software designated for the correct model,
year.
NOTICE
Before attempting an ECU upgrade on any Kia
model, make sure to first determine
whether the particular model is equipped with an immobilizer security system.
Failure to follow proper procedures may cause the PCM to become inoperative after
the upgrade and any claims associated with this repair may be subject to
chargeback.
ROM ID INFORMATION TABLE:
Upgrade Event #339 (ECU)
Model
EM
TM
JFa
2.0T
ULEV
A/T
IMMO
ECU P/No.
No
Yes ----
ROM ID
Previous
New
39108 2GTK0
JFAGNC0EMB0A
JFAGNC0EMB0B
39108 2GTK5
JFAGNC0ERB0A
JFAGNC0ERB0B
TSB: SA303 Optima (JFa), Sorento (UMa) October 2017
Page 4 of 9
SUBJECT:
SERVICE ACTION: AIR INTAKE HOSE REPLACEMENT
& ECU UPGRADE (SA303)
Upgrade Event #341 (ECU)
Model
EM
TM
IMMO
ECU P/No.
ROM ID
Previous
39100-2GTC2
UMAHNC0EMA5A
39100-2GTD2
UMAHNC0EMA6A
39100-2GTC7
UMAHNC0ERA5A
Yes ---39100-2GTD7
UMAHNC0ERA6A
39100-2GTC1
UMAGNC0EMA3A
No
39100-2GTD1
UMAGNC0EMA5A
2.0T
UMa
A/T
ULEV
39100-2GTC6
UMAGNC0ERA3A
Yes ---39100-2GTD6
UMAGNC0ERA5A
39100-2GTC0
No
UMAFNC0EM92A
39100-2GTD0
39100-2GTC5
Yes ---UMAFNC0ER92A
39100-2GTD5
To verify the vehicle is affected, be sure to check the Calibration Identification of
ROM ID and reference the Information Table as necessary.
No
New
UMAHNC0EMA6B
UMAHNC0ERA6B
UMAGNC0EMA61
UMAGNC0ERA61
UMAFNC0EM921
UMAFNC0ER921
the vehicle's ECM
NOTICE
Prior to performing the ECU upgrade, be sure to check that the KDS is fully charged.
1.
Connect the VCI-II to the OBD-II
connector, located under the driver’s side
of the instrument panel.
NOTICE
The ECU upgrade function on
KDS is operating wirelessly. It is
not necessary to perform the
upgrade via USB cable.
2.
With the ignition ON, turn ON the KDS
tablet. Select KDS from the home
screen.
TSB: SA303 Optima (JFa), Sorento (UMa) October 2017
Page 5 of 9
SUBJECT:
3.
SERVICE ACTION: AIR INTAKE HOSE REPLACEMENT
& ECU UPGRADE (SA303)
Confirm communication with VCI (A) and
then configure the vehicle (B) using the
AUTO VIN (C) feature.
B
A
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TSB/Document ID: TSBENG174
Replacement Service Bulletin Number:
MFR Communication Date: 2017-10-16
MFR Internal Campaign ID/Software Version:
Communication Type: Service Bulletin/Repair Instructions
NHTSA Components: FUEL SYSTEM, GASOLINE:DELIVERY:HOSES, LINES/PIPING, AND FITTINGS
MFR Component System:
MFR Component Subsystem:
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