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NHTSA ID Number: 10123021

Manufacturer Communication Number: V571504 2038995

TSB/Document Date: 2017-11-08


Summary

Technical Bulletin (Corrosion on the Front Door in Trim Strip Area): Because of incomplete bonding of the trim strip water can get between trim strip and door. This document contains information on how to diagnose, and service this issue. This document also gives examples on filling out a claim form for the service.


Units

57516500

110

Repair door (Remove Corrosion)

57516300

70

Wax Body

51017500

30

Bond trim strip with butyl

66214199

10

reinstalled for painting

Example Part Qty and Part Price per Unit only
All other parts should be claimed separately in
the SAGA claim

Example Time Units

Full pre-populated forms can be found in the
following location:
WISE > Resource Center > Forms > Paint/
Corrosion > TB# - Form specific to the vehicle
and the repair.

Outside Material
LACKMATF

Part Amount Subtotal

$

40.00

Body Labor Subtotal

220

Total Paint Material Amount

$

108.00

Total TU/MU

520

Total Parts Amount

$

148.00

VWeBay logo Representative
Authorization No.

Authorization Date

TB 2038995
Authorization
valid until:

Warranty
VW Representative Name (printed)

VWeBay logo Representative Signature

9

L00#0000 $

300.00

A0041000 $

220.00

Parts and Materials: $

148.00

Total: $

668.00

Paint/Corrosion Claim Form

Dealer No.

400000

Repair
Order No.

910000

VIN (17-Digits)

XXXXXXXXXXXXXXXXX

Color No. (4-digit ElsaPro Paint No.)

LR9A
100.00

Dealer Labor Rate

If repeat repair, provide explanation in box below:

Paint material price per unit

Service No.

Damage
Code

Dmg
Loc

Part manufacturer
(Vendor Code)

5729

0003

060

060

12.00

Dealer-owned paint shop?

Yes

Original paint material?

Yes

Description of Repair

Paint New Front Door

Paint Labor Operation(s)

No
No
Time
Units

Mat'l
Units

57516150

130

51017153

160

12

Verify ALL Labor Operation Time Units
and Material Units

If multiple doors are affected, the prep time
should be entered on the first line of the
SAGA claim and only once on the first
Paint/Corrosion Claim Form

Note: Authorization and claim reimbursement are contingent on the usage of original
parts for the repair

Body Painting Prep Time

The vehicle history must be checked for any previous damage. Digital photographs must be included with the repair order per VWoA instructions. If there is a
sublet invoice for painting, the invoice amount must be split between outside (sublet) labor and outside (sublet) material.

Part Number

Part Description

Part Qty

Part Price
per Unit

Total Part
Price

Description of Repair

Paint Subtotal

Repair/Replace Labor
Operation(s)

290

12

Time
Units

Remove and install front door

57511900

40

Replace rear door

57515550

190

Wax body

51017500

30

Bond trim strip with butyl

66214199

10

Full pre-populated forms can be found in the
following location:
WISE > Resource Center > Forms > Paint/
Corrosion > TB# - Form specific to the vehicle
and the repair.

Outside Material
LACKMATF

Part Amount Subtotal

$

-

Total Paint Material Amount

$

144.00

Total Parts Amount

$

144.00

VWeBay logo Representative
Authorization No.

Body Labor Subtotal
Total TU/MU

Authorization Date

TB 2038995
Authorization
valid until:

Warranty
VWeBay logo Representative Name (printed)

VWeBay logo Representative Signature

270
560

12

L00#0000 $

290.00

A0041000 $

270.00

Parts and Materials: $

144.00

Total: $

704.00

SRT Reference Table for TPI# 2038995
Repair Front Door (B6 Passat and Wagon) – Models(3C2/3C5)
Body Labor
Labor Operation: Front Door Part
remove & reinstall for painting
Labor Operation: Repair door
(remove corrosion)

57 51 65 00 = 110 TU
57 51 63 00 = * TU

Labor Operation: Wax body

51 01 75 00 = 30 TU

Labor Operation: Bond trim strip
with butyl sealer

66 21 41 99 = 10 TU

Multiply claim time units x
warranty labor rate. Enter
in SAGA under Outside
Labor Operation:
A0041000

Refinish Labor
Labor Operation: Prepare painting

51 01 71 33 = 190 TU

Labor Operation: Paint front door

57 51 79 03 = 110 TU

Multiply claim time units x
warranty labor rate. Enter
in SAGA under Outside
Labor Operation:
L00#0000*
*Please see warranty table for
proper labor operation

Outside Materials
Labor Operation: Paint front door

9 MU

Multiply claim material units x
$12.00. Enter in SAGA
under Outside Materials:
LACKMATF

* Door replacement should be considered if the total repair cost will exceed 80% of the total replacement cost. Refer
to the Reimbursement Policy section of the Warranty Policies and Procedure Manual. This section provides
important guidelines when considering component repair vs. replacement options (the “ 80% rule” ).

Repair Front Door (CC) – Models(357)
Body Labor
Labor Operation: Remove and
install front door trim

57 51 65 00 = 90 TU

Labor Operation: Replace trim strip
for front door

66 21 55 00 = 30 TU

Labor Operation: Repair door
(remove corrosion)

57 51 63 00 = * TU

Labor Operation: Wax body

51 01 75 00 = 30 TU

Labor Operation: Bond trim strip
with butyl sealer

66 21 41 99 = 10 TU

Multiply claim time units x
warranty labor rate. Enter
in SAGA under Outside
Labor Operation:
A0041000

Refinish Labor
Labor Operation: Prepare painting

51 01 71 33 = 190 TU

Labor Operation: Paint front door

57 51 79 03 = 130 TU

Multiply claim time units x
warranty labor rate. Enter
in SAGA under Outside
Labor Operation:
L00#0000*
*Please see warranty table for
proper labor operation

Outside Materials
Labor Operation: Paint front door

9 MU

Multiply claim material units x
$12.00. Enter in SAGA
under Outside Materials:
LACKMATF

* Door replacement should be considered if the total repair cost will exceed 80% of the total replacement cost. Refer
to the Reimbursement Policy section of the Warranty Policies and Procedure Manual. This section provides
important guidelines when considering component repair vs. replacement options (the “ 80% rule” ).

Replace Front Door (B6 Passat and Wagon) – Models(3C2/3C5)
Body Labor
Labor Operation: Remove and install
front door

57 51 19 00 = 30 TU

Labor Operation: Replace front door

57 51 55 50 = 190 TU

Labor Operation: Wax body

51 01 75 00 = 30 TU

Labor Operation: Bond trim strip with
butyl sealer

66 21 41 99 = 10 TU

Multiply claim time units x
warranty labor rate. Enter
in SAGA under Outside
Labor Operation:
A0041000

Refinish Labor
Labor Operation: Prepare painting

51 01 71 53= 160 TU

Labor Operation: Paint New Lift gate
(Removed)

57 51 61 50= 110 TU

Multiply claim time units x
warranty labor rate. Enter
in SAGA under Outside
Labor Operation:
L00#0000*
*Please see warranty table for
proper labor operation

Outside Materials
Labor Operation: Paint boot lift gate

11 MU

Multiply claim material units x
$12.00. Enter in SAGA
under Outside Materials:
LACKMATF

Replace Front Door (CC) – Models(357)
Body Labor
Labor Operation: Remove and install
front door

57 51 19 00 = 40 TU

Labor Operation: Replace front door

57 51 55 50 = 190 TU

Labor Operation: Wax body

51 01 75 00 = 30 TU

Labor Operation: Bond trim strip with
butyl sealer

66 21 41 99 = 10 TU

Multiply claim time units x
warranty labor rate. Enter
in SAGA under Outside
Labor Operation:
A0041000

Refinish Labor
Labor Operation: Prepare painting

51 01 71 53= 160 TU

Labor Operation: Paint New Lift gate
(Removed)

57 51 61 50= 130 TU

Multiply claim time units x
warranty labor rate. Enter
in SAGA under Outside
Labor Operation:
L00#0000*
*Please see warranty table for
proper labor operation

Outside Materials
Labor Operation: Paint boot lift gate

12 MU

Multiply claim material units x
$12.00. Enter in SAGA
under Outside Materials:
LACKMATF

12

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TSB/Document ID: V571504 2038995

Replacement Service Bulletin Number:

MFR Communication Date: 2015-07-20

MFR Internal Campaign ID/Software Version:

Communication Type: Service Bulletin/Repair Instructions

NHTSA Components: EQUIPMENT

MFR Component System:

MFR Component Subsystem:


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