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NHTSA ID Number: 10122919

Manufacturer Communication Number: V201502 2031426

TSB/Document Date: 2017-11-08


Summary

Technical Bulletin (High Pressure Fuel Pump Diagnosis): Completing the GFF high pressure pump function test is essential to diagnose proper pump operation and to avoid unnecessary replacements


Technical Bulletin
Model(s)

Year

All

2008-2015

Eng. Code

Trans. Code

VIN Range From

VIN Range To

All

All

All

2.0L
(CCTA, CBFA)

Condition
Revision History
Service Net TSB #

Revision

Publication Date

Purpose

20-15-02

9

Apr. 10, 2015

Revised to update test
procedure and include
model year 2015.

Mar. 2, 2015

Revised to update Tiguan
High Pressure Fuel Pump
Labor Operation Time
Units according to SAGA,
and update part number

20-15-01

8

20-13-07

7

Aug 14, 2013

Revised Header Data
(Added Revision History
Table), addition of ODIS
test plan and Model Year
2014 applicability

20-13-05

6

Jun 14, 2013

Revised Header Data
(Added Passat
Applicability)

20-13-04

5

May 16, 2013

Revised Warranty (Added
Road Test Labor
Operation)

20-13-03

4

Apr 15, 2013

Revised Header Data
(Added Model Years)

20-13-02

3

Jan 16, 2013

Revised Service (Correct
Rail Pressure
Specification)

20-13-01

2

Jan 15, 2013

Revised Warranty (Low
Pressure Fuel Pump Test)

Page 1 of 11
© 2015 Volkswagen Group of America, Inc.
All rights reserved. Information contained in this document is based on the latest information available at the time of printing and is subject to the copyright and other
intellectual property rights of Volkswagen Group of America, Inc., its affiliated companies and its licensors. All rights are reserved to make changes at any time without notice.
No part of this document may be reproduced, stored in a retrieval system, or transmitted in any form or by any means, electronic, mechanical, photocopying, recording, or
otherwise, nor may these materials be modified or reposted to other sites, without the prior expressed written permission of the publisher.

Technical Bulletin
20-12-02

1

Nov 21, 2012

Original Publication

20 15 02 April 10, 2015 2031426 Supersedes T.B. V201501 dated March 2, 2015 to update test plan and add
model year 2015 applicability.
High Pressure Fuel Pump Diagnosis
Engine Crank, No Start after Long Periods without Driving. Engine may run rough, and or MIL-ON with DTC
P0087-low fuel pressure stored in ECM Fault Memory.

Technical Background
Completing the GFF high pressure pump function test is essential to diagnose proper pump operation and to avoid
unnecessary replacements.

Production Solution
N/A.

Service
The high pressure pump requires a sufficient supply of fuel pressure in order to operate properly.
• Check for sufficient pressure at the low pressure pump as described in the repair manual, located under the
headings: Engine -> Engine Mechanical, Fuel Injection and Ignition -> Fuel Supply System -> Diagnosis and
Testing -> Fuel Pump, Checking -> Fuel Pressure, Checking.
Is low pressure fuel pump within specifications?
YES: Continue to high pressure fuel pump test. (Guided fault finding provides a function test for the high pressure
fuel pump. This test must be performed in order to properly diagnose the high pressure fuel pump.)
NO: Replace low pressure fuel pump and continue.

Note:
A completed high pressure fuel pump function test is required for reimbursement.

Page 2 of 11
© 2015 Volkswagen Group of America, Inc.
All rights reserved. Information contained in this document is based on the latest information available at the time of printing and is subject to the copyright and other
intellectual property rights of Volkswagen Group of America, Inc., its affiliated companies and its licensors. All rights are reserved to make changes at any time without notice.
No part of this document may be reproduced, stored in a retrieval system, or transmitted in any form or by any means, electronic, mechanical, photocopying, recording, or
otherwise, nor may these materials be modified or reposted to other sites, without the prior expressed written permission of the publisher.

Technical Bulletin
Following completion of the function test:
If the actual fuel rail pressure is within ± 1 bar of specified fuel rail pressure [40 bar at idle (580 psi)], DO NOT
replace the high pressure fuel pump. Continue to further diagnose the fuel system, this bulletin does not apply.
• With the engine running, check measure value blocks 106, 140 and 141 to confirm fuel rail pressure reads a
minimum of 40 bar (580 psi).
The engine should be switched OFF and the key switched ON to perform the following procedure:
ODIS:
• Enter Diagnosis
• Select “Test Plan”
• Click “Select self test” button
• Locate the test plan for the “N276 – Fuel Pressure Regulator Valve,” and attach the test to the test plan list
(Figure 1a and Figure 1b).

Figure 1a

Page 3 of 11
© 2015 Volkswagen Group of America, Inc.
All rights reserved. Information contained in this document is based on the latest information available at the time of printing and is subject to the copyright and other
intellectual property rights of Volkswagen Group of America, Inc., its affiliated companies and its licensors. All rights are reserved to make changes at any time without notice.
No part of this document may be reproduced, stored in a retrieval system, or transmitted in any form or by any means, electronic, mechanical, photocopying, recording, or
otherwise, nor may these materials be modified or reposted to other sites, without the prior expressed written permission of the publisher.

Technical Bulletin

Figure 1b

• Close test overview window.

Page 4 of 11
© 2015 Volkswagen Group of America, Inc.
All rights reserved. Information contained in this document is based on the latest information available at the time of printing and is subject to the copyright and other
intellectual property rights of Volkswagen Group of America, Inc., its affiliated companies and its licensors. All rights are reserved to make changes at any time without notice.
No part of this document may be reproduced, stored in a retrieval system, or transmitted in any form or by any means, electronic, mechanical, photocopying, recording, or
otherwise, nor may these materials be modified or reposted to other sites, without the prior expressed written permission of the publisher.

Technical Bulletin
• Highlight “N276 – Fuel Pressure Regulator Valve” test plan and select “Perform Test”, and select
Complete/Continue (Figure 2).

Figure 2

Page 5 of 11
© 2015 VolkswageneBay logo Group of America, Inc.
All rights reserved. Information contained in this document is based on the latest information available at the time of printing and is subject to the copyright and other
intellectual property rights of Volkswagen Group of America, Inc., its affiliated companies and its licensors. All rights are reserved to make changes at any time without notice.
No part of this document may be reproduced, stored in a retrieval system, or transmitted in any form or by any means, electronic, mechanical, photocopying, recording, or
otherwise, nor may these materials be modified or reposted to other sites, without the prior expressed written permission of the publisher.

Technical Bulletin
• ODIS will run GFF test plan for the Fuel Pressure Regulator Valve (Figure 3).

Figure 3

Page 6 of 11
© 2015 VolkswageneBay logo Group of America, Inc.
All rights reserved. Information contained in this document is based on the latest information available at the time of printing and is subject to the copyright and other
intellectual property rights of VolkswageneBay logo Group of America, Inc., its affiliated companies and its licensors. All rights are reserved to make changes at any time without notice.
No part of this document may be reproduced, stored in a retrieval system, or transmitted in any form or by any means, electronic, mechanical, photocopying, recording, or
otherwise, nor may these materials be modified or reposted to other sites, without the prior expressed written permission of the publisher.

Technical Bulletin
• When the test starts to check the operation of the N276 pressure regulator, listen for an audible “click” sound
coming from the High Pressure Fuel Pump. Once test in complete, answer the question provided (Figure 4).

Figure 4

Tip:
The audible “click” sound may be better heard with hood open and the engine cover removed.
• If “click” noise is heard, DO NOT replace the high pressure fuel pump, this bulletin will not apply. Continue to
further diagnose the fuel system.
• If “click” noise is not heard, and fuel rail pressure is below 10 bar, replace the high pressure fuel pump.
• Following completion of the test procedure, the vehicle should be driven with higher RPM’s (3000 – 5500) to
confirm the fault does not return.

Page 7 of 11
© 2015 VolkswageneBay logo Group of America, Inc.
All rights reserved. Information contained in this document is based on the latest information available at the time of printing and is subject to the copyright and other
intellectual property rights of Volkswagen Group of America, Inc., its affiliated companies and its licensors. All rights are reserved to make changes at any time without notice.
No part of this document may be reproduced, stored in a retrieval system, or transmitted in any form or by any means, electronic, mechanical, photocopying, recording, or
otherwise, nor may these materials be modified or reposted to other sites, without the prior expressed written permission of the publisher.

Technical Bulletin
Warranty
Low Pressure Fuel Pump Only

To determine if this procedure is covered under Warranty, always refer to the Warranty Policies and
1)
Procedures Manual
Model(s)

Year(s)

All

2008-2015

Eng. Code(s)

Trans. Code(s)

VIN Range From

VIN Range To

All

All

All

2.0L
(CCTA, CBFA)
SAGA Coding
Claim Type:

Use applicable Claim Type

1)

Damage
Service Number:

HST

Damage Location
(Depends on Service No.)

--

Use applicable when
indicated in ElsaWeb
(L/R)

Code

2066

0010

Parts Manufacturer

Eos, GTI, Beetle, Beetle
Convertible, Jetta,CC, Passat

VDO

Tiguan

TJ5
Tiguan

3)

Labor Operation : Remove and Install Low
Pressure Fuel Pump

20661900 = 90 TU

Eos/CC/GTI/Beetle/Beetle Convertible/Jetta/Passat
3)

Labor Operation : Remove and Install Low
Pressure Fuel Pump

20661900 = 70 TU

Causal Part:

Low pressure fuel pump
Diagnostic Time

4)

GFF Time expenditure

01500000 = 30 TU max.

YES

Road Test

01210004 = 10 TU

YES

Page 8 of 11
© 2015 Volkswagen Group of America, Inc.
All rights reserved. Information contained in this document is based on the latest information available at the time of printing and is subject to the copyright and other
intellectual property rights of Volkswagen Group of America, Inc., its affiliated companies and its licensors. All rights are reserved to make changes at any time without notice.
No part of this document may be reproduced, stored in a retrieval system, or transmitted in any form or by any means, electronic, mechanical, photocopying, recording, or
otherwise, nor may these materials be modified or reposted to other sites, without the prior expressed written permission of the publisher.

Technical Bulletin
Technical Diagnosis- low pressure 01320000 = 60 TU max
fuel pump test

YES

Claim Comment: Input “As per Technical Bulletin 2031426” in comment section of Warranty Claim.
1)

Vehicle may be outside any Warranty in which case this Technical Bulletin is informational only

2)

Code per warranty vendor code policy.

3)

Labor Time Units (TUs) are subject to change with ELSA updates.

4)

Documentation required per Warranty Policies and Procedures Manual.

OR

High Pressure Fuel Pump Only

To determine if this procedure is covered under Warranty, always refer to the Warranty Policies and
1)
Procedures Manual
Model(s)

Year(s)

Tiguan, Eos,
CC, GTI, Beetle,
Beetle
Convertible,
Jetta

2008-2015

Eng. Code(s)

Trans. Code(s)

VIN Range From

VIN Range To

All

All

All

2.0L
(CCTA, CBFA)

SAGA Coding
Claim Type:

Use applicable Claim Type

1)

Damage
Service Number:

HST

Damage Location
(Depends on Service No.)

--

Use applicable when
indicated in ElsaWeb
(L/R)

Code

2463

Parts Manufacturer

0010

Tiguan, Eos, CC, Passat, GTI,
Beetle, Beetle Convertible, Jetta

BPF

Tiguan
Page 9 of 11
© 2015 VolkswageneBay logo Group of America, Inc.
All rights reserved. Information contained in this document is based on the latest information available at the time of printing and is subject to the copyright and other
intellectual property rights of Volkswagen Group of America, Inc., its affiliated companies and its licensors. All rights are reserved to make changes at any time without notice.
No part of this document may be reproduced, stored in a retrieval system, or transmitted in any form or by any means, electronic, mechanical, photocopying, recording, or
otherwise, nor may these materials be modified or reposted to other sites, without the prior expressed written permission of the publisher.

Technical Bulletin
3)

Labor Operation : Remove and Install High
Pressure Fuel Pump

24631940 = 90 TU

Eos/GTI
3)

Labor Operation : Remove and Install High
Pressure Fuel Pump

24631920 = 70 TU

CC/Passat/Jetta/Beetle/Beetle Convertible
3)

Labor Operation : Remove and Install High
Pressure Fuel Pump

24631918 = 50 TU

Causal Part: High pressure fuel pump

06H 127 025Q
Diagnostic Time

4)

GFF Time expenditure

01500000 = 30 TU max.

YES

Road Test

01210004 = 10 TU

YES

Technical Diagnosis- low and
high pressure pump test

01320000 = 85 TU max

YES

Claim Comment: Input “As per Technical Bulletin 2031426” in comment section of Warranty Claim.
1)

Vehicle may be outside any Warranty in which case this Technical Bulletin is informational only

2)

Code per warranty vendor code policy.

3)

Labor Time Units (TUs) are subject to change with ELSA updates.

4)

Documentation required per Warranty Policies and Procedures Manual.

Page 10 of 11
© 2015 Volkswagen Group of America, Inc.
All rights reserved. Information contained in this document is based on the latest information available at the time of printing and is subject to the copyright and other
intellectual property rights of Volkswagen Group of America, Inc., its affiliated companies and its licensors. All rights are reserved to make changes at any time without notice.
No part of this document may be reproduced, stored in a retrieval system, or transmitted in any form or by any means, electronic, mechanical, photocopying, recording, or
otherwise, nor may these materials be modified or reposted to other sites, without the prior expressed written permission of the publisher.

Technical Bulletin
Required Parts and Tools
Part Description
High Pressure Fuel Pump

Part No:

Quantity

06H127025Q

1

OR
Low Pressure Fuel Pump

See ETKA

1

Tool Description

Tool No:

Midtronics Battery Tester/Charger

InCharge 940 (INC-940)
or
GRX3000VAS

VAS Diagnostic Tool

VAS 6150/X & VAS 6160/X with
ODIS Service with: current online updates

Additional Information
All part and service references provided in this Technical Bulletin are subject to change and/or removal.
Always check with your Parts Dept. and Repair Manuals for the latest information.

Page 11 of 11
© 2015 Volkswagen Group of America, Inc.
All rights reserved. Information contained in this document is based on the latest information available at the time of printing and is subject to the copyright and other
intellectual property rights of Volkswagen Group of America, Inc., its affiliated companies and its licensors. All rights are reserved to make changes at any time without notice.
No part of this document may be reproduced, stored in a retrieval system, or transmitted in any form or by any means, electronic, mechanical, photocopying, recording, or
otherwise, nor may these materials be modified or reposted to other sites, without the prior expressed written permission of the publisher.

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TSB/Document ID: V201502 2031426

Replacement Service Bulletin Number:

MFR Communication Date: 2015-04-10

MFR Internal Campaign ID/Software Version:

Communication Type: Service Bulletin/Repair Instructions

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