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NHTSA ID Number: 10122254

Manufacturer Communication Number: QRG - 2014 Beetl

TSB/Document Date: 2017-11-08


Summary

2014 VolkswageneBay logo Beetle/Beetle Convertible Quick Reference Specification Book: This document is an overview which covers -General Information -Vehicle Identification -Sales Codes -Vehicle Lifting -Suspension, Wheels, Steering -Brake System -Body -Heating, Ventilation & Air Conditioning -Electrical System


VW Beetle Quick Reference Specification Book

February 2014

69

Brake System

7 - Brake Line
14 Nm
6.5 mm diameter and tube fitting with a M12 x 1 thread
ABS Hydraulic Unit -N55- for the master brake cylinder/secondary
piston circuit
8 - Brake Line
14 Nm
6.5 mm diameter and tube fitting with a M12 x 1 thread
Master brake cylinder/primary piston circuit to ABS Hydraulic Unit
-N559 - Brake Line
14 Nm
6.5 mm diameter and tube fitting with a M12 x 1 thread
Master brake cylinder/secondary piston circuit to ABS Hydraulic
Unit -N55-.
10 - Brake Booster with Master Brake Cylinder
11 - Brake Line
14 Nm
5.25 mm diameter and tube fitting with a M12 x 1 thread
To left rear brake caliper/brake cylinder
12 - Brake Line
14 Nm
5.25 mm diameter and tube fitting with a M12 x 1 thread
To the right rear brake caliper/brake cylinder
13 - Hex Bolt
8 Nm
14 - Rubber Insulation
15 - Bracket
16 - Bolt
8 Nm
17 - Nut
8 Nm
18 - Console
19 - Rubber Insulation

Steering Angle Sensor -G85- on Steering Column

1 - Bolt

30 Nm + 90° turn
Replace after removing
2 - Steering Wheel
3 - Bolt
4 - Steering Angle Sensor -G855 - Steering Column

70

VWeBay logo Beetle Quick Reference Specification Book

February 2014

Brake System

Speed Sensor -G45-/-G47- on Front Axle

1 - Front Speed Sensor
2 - Bolt
8 Nm
3 - Wheel Bearing Unit
4 - Drive Axle

VW Beetle Quick Reference Specification Book

February 2014

71

Speed Sensor -G44-/-G46- on Rear Axle
Description and Operation, Twist Beam
Rear Suspension with Drum Brake

1 - Rear ABS Wheel Speed Sensor -G44-/-G462 - Bolt
8 Nm
3 - Wheel Bearing Unit

72

VW Beetle Quick Reference Specification Book

February 2014

Brake System

Speed Sensor -G44-/-G46- on Rear Axle
Description and Operation, Twist Beam
Rear Suspension with Drum Brake

1 - Rear ABS Wheel Speed Sensor -G44-/-G462 - Bolt
8 Nm
3 - Wheel Bearing Unit

VW Beetle Quick Reference Specification Book

February 2014

73

Speed Sensor -G44-/-G46- on Rear Axle Description
and Operation, Multi-Link Rear Suspension

1 - Rear ABS Wheel Speed Sensor -G44-/-G462 - Bolt
8 Nm
3 - Wheel Bearing Unit

74

VW Beetle Quick Reference Specification Book

February 2014

Brake System
VWeBay logo Beetle Quick Reference Specification Book

February 2014

75

Mechanical Components
Brake Caliper Overview without Brake
Pad Wear Display (FS III)

1 - Bolt

70 Nm + 90° turn
Replace after removing
2 - Wheel Bearing Housing
3 - Front Speed Sensor
4 - Bolt
8 Nm
5 - Wheel Bearing Unit
6 - Cover Plate
7 - Brake Rotor
Replace in pairs
8 - Bolt
8 Nm
9 - Bolt
12 Nm
76

VWeBay logo Beetle Quick Reference Specification Book

February 2014

VW Beetle Quick Reference Specification Book

February 2014

Brake System

10 - Brake Pads
11 - Brake Caliper
12 - Bearing Bushingr
13 - Guide Pin
30 Nm
14 - Cap
Remove
15 - Adapter Sleeve
16 - Brake Hose with Ring Connection and Banjo Fitting
35 Nm

77

Brake Caliper Overview with Brake
Pad Wear Display (FS III)

1 - Bolt

12 Nm
2 - Brake Rotor
3 - Bolt
4 Nm
4 - Brake Pads
5 - Harness Connector
For Left Front Brake Pad Wear Sensor -G346 - Brake Caliper
7 - Guide Pin
30 Nm
8 - Cap
Remove
9 - Brake HoseeBay logo with Ring Connection and Banjo Fitting
35 Nm
10 - Guide Pin
30 Nm
78

VWeBay logo Beetle Quick Reference Specification Book

February 2014

11 - Cap

VW Beetle Quick Reference Specification Book

Brake System

Remove
12 - Bolt
13 - Bracket
14 - Wheel Bearing Housing
15 - Front Speed Sensor
16 - Bolt
8 Nm
17 - Wheel Bearing/Wheel Bearing Unit
18 - Cover Plate

February 2014

79

Brake Caliper Overview without
Brake Pad Wear Display (FN 3)

1 - Bolt

4 Nm
2 - Brake Rotor
3 - Brake Pads
4 - Spring
5 - Brake CarriereBay logo
6 - Brake Caliper
7 - Guide Pin
30 Nm
8 - Cap
9 - Brake Hose with Ring Connection and Banjo Fitting
35 Nm
10 - Bolt
200 Nm
Clean if using again.
11 - Wheel Bearing Housing
12 - Front Speed Sensor
80

VW Beetle Quick Reference Specification Book

February 2014

13 - Bolt

VWeBay logo Beetle Quick Reference Specification Book

Brake System

8 Nm
14 - Cover Plate
15 - Bolt
12 Nm
16 - Wheel Bearing Unit

February 2014

81

Brake Caliper Overview with Brake
Pad Wear Display (FN 3)

1 - Bolt

4 Nm
2 - Brake Rotor
3 - Brake Pads
4 - Spring
5 - Brake CarriereBay logo
6 - Brake Caliper
7 - Guide Pin
30 Nm
8 - Cap
Remove
9 - Brake HoseeBay logo with Ring Connection and Banjo Fitting
35 Nm
10 - Brake Booster with Master Brake Cylinder
11 - Bolt
200 Nm
Clean if using again.
12 - Bracket
82

VW Beetle Quick Reference Specification Book

February 2014

VW Beetle Quick Reference Specification Book

Brake System

13 - Wheel Bearing Housing
14 - Front Speed Sensor
15 - Bolt
8 Nm
16 - Cover Plate
17 - Bolt
12 Nm
18 - Wheel Bearing/Wheel Bearing Unit

February 2014

83

Drum Brake Overview with Twist Beam Suspension

1 - Axle Beam
2 - Brake Cable
3 - Bolt
8 Nm
4 - Rear ABS Wheel Speed Sensor
5 - Stub Axle
6 - Brake CarriereBay logo with Brake Shoes
7 - Bolt
30 Nm + 90° turn
Replace after removing
8 - Wheel Bearing Unit
9 - Bolt
Replace after removing
10 - Cover
11 - Brake Drum
12 - Bolt
8 Nm

84

VW Beetle Quick Reference Specification Book

February 2014

Brake System
VW Beetle Quick Reference Specification Book

February 2014

85

Disc Brakes (BoscheBay logo ZOH 38) with Twist
Beam Suspension Overview

1 - Rear ABS Wheel Speed Sensor
2 - Bolt
8 Nm
3 - Axle Beam
4 - Stub Axle
5 - Brake Cover Plate
6 - Bolt
30 Nm + 90° turn
Replace after removing
7 - Wheel Bearing Unit
8 - Bolt
Replace after removing
9 - Cover
10 - Brake Rotor
11 - Bolt
8 Nm

86

VW Beetle Quick Reference Specification Book

February 2014

VW Beetle Quick Reference Specification Book

February 2014

Brake System

12 - Brake Pads
13 - Brake CarriereBay logo with Different Guide Pins and Protective Cap
14 - Brake Pad Retaining Plate
15 - Brake Pad Retaining Plate
16 - Brake Caliper
17 - Bolt
35 Nm
Replace after removing
18 - Brake Cable
19 - Brake HoseeBay logo
35 Nm
With banjo bolt and seals
20 - Bolt
90 Nm + 90° turn
Replace after removing

87

Disc Brakes (CI 38) with Torsion Beam Overview

1 - Bolt

8 Nm
2 - Rear ABS Wheel Speed Sensor
3 - Axle Beam
4 - Stub Axle
5 - Brake Cover Platet
6 - Bolt
30 Nm + 90° turn
Replace after removing
7 - Wheel Bearing Unit
8 - Bolt
Replace after removing
9 - Cover
10 - Brake Rotor
11 - Bolt
8 Nm
12 - Brake Pads
13 - Brake Carrier with Different Guide Pins and Protective Cap
14 - Brake Caliper
88

VW Beetle Quick Reference Specification Book

February 2014

VW Beetle Quick Reference Specification Book

Brake System

15 - Parking Brake Cable
16 - Brake Line
14 Nm
17 - Brake HoseeBay logo
18 - Bolt
90 Nm + 90° turn
Replace after removing

February 2014

89

Disc Brakes (BoscheBay logo ZOH 38) with
Multi-Link Rear Axle Overview

1 - Rear ABS Wheel Speed Sensor
2 - Bolt
8 Nm
3 - Bolt
90 Nm + 90° turn
Replace after removing
4 - Axle Beam
5 - Brake Cover Plate
6 - Bolt
12 Nm
M6 x 12
7 - Wheel Bearing Unit
8 - Bolt
Replace after removing
9 - Cover
10 - Brake Rotor

90

VW Beetle Quick Reference Specification Book

February 2014

11 - Bolt

VW Beetle Quick Reference Specification Book

February 2014

Brake System

4 Nm
12 - Brake Pads
13 - Brake CarriereBay logo with Different Guide Pins and Protective Cap
14 - Brake Pad Retaining Plate
15 - Brake Pad Retaining Plate
16 - Brake Caliper
17 - Bolt
35 Nm
Replace after removing
18 - Brake Cable
19 - Brake HoseeBay logo
35 Nm
With banjo bolt and seals

91

Disc Brakes (CI 38) Multi-Link Rear Axle Overview

1 - Bolt
2 - Bolt

90 Nm + 90° turn
Replace after removing

8 Nm
3 - Rear ABS Wheel Speed Sensor
4 - Axle Beam
5 - Brake Cover Plate
6 - BBolt
12 Nm
M6 x 12
7 - Wheel Bearing Unit
8 - Bolt
Replace after removing
9 - Cover
10 - Brake Rotor
11 - Bolt
4 Nm
92

VW Beetle Quick Reference Specification Book

February 2014

VW Beetle Quick Reference Specification Book

February 2014

1...678910...13

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TSB/Document ID: QRG - 2014 Beetl

Replacement Service Bulletin Number:

MFR Communication Date: 2014-03-04

MFR Internal Campaign ID/Software Version:

Communication Type: Service Bulletin/Repair Instructions

NHTSA Components: EQUIPMENT ADAPTIVE/MOBILITY

MFR Component System:

MFR Component Subsystem:


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