NHTSA ID Number: 10122160
Manufacturer Communication Number: V871518 2038368
TSB/Document Date: 2017-11-08
Summary
Technical Bulletin 9Air Conditioning Does Not Cool and or Compressor is Noisy): The condition may be caused by a faulty A/C compressor regulator valve N280 (Sanden). The internal components of the valve can be obstructed and incapable of full function. This loss of refrigerant regulation from N280 can cause noise from the air conditioning compressor and/or affect the HVAC cooling. This document discusses the "Fault Codes" necessary to diagnosis, and potential remedy of issue. The fault codes for checking warranty coverage for servicing the vehicle are also available.
Page 10 of 17
© 2015 Volkswagen
Group of America, Inc.
All rights reserved. Information contained in this document is based on the latest information available at the time of printing and is subject to the copyright and other
intellectual property rights of Volkswagen
Group of America, Inc., its affiliated companies and its licensors. All rights are reserved to make changes at any time without notice.
No part of this document may be reproduced, stored in a retrieval system, or transmitted in any form or by any means, electronic, mechanical, photocopying, recording, or
otherwise, nor may these materials be modified or reposted to other sites, without the prior expressed written permission of the publisher.
Technical Bulletin
Warranty
Note:
Document and attach all workshop findings of this procedure on the repair order.
All replaced compressors must have the shipping caps re-installed before being returned to the WPRC.
To determine if this procedure is covered under Warranty, always refer to the Warranty Policies and
Procedures Manual 1)
Model(s)
Year(s)
Eng. Code(s)
Trans. Code(s)
Golf/GTI,Golf
SportWagen
2015-2016
All
All
VIN Range From
VIN Range To
All
All
SAGA Coding
Claim Type:
Use applicable Claim Type 1)
Damage
Service Number:
Code
8734
0010
Parts Manufacturer
HST
Damage Location
(Depends on Service No.)
--
Use applicable when
indicated in Elsa (L/R)
Golf/GTI, Golf SportWagen
SYP
Repair Procedure A:
Labor Operation 3) : Refrigerant drain and fill
87031700 = 60 TU
Labor Operation 3) : N280 valve remove and install
87371950 = 20 TU
Labor Operation 3) : Noise dampening pan remove
and reinstall
10821900 = 40 TU
-OR-Repair Procedure B: (if A/C compressor is necessary)
Labor Operation 3) : Refrigerant drain and fill
87031700 = 60 TU
Labor Operation 3) : Noise dampening pan remove
and reinstall
10821900 = 40 TU
Page 11 of 17
© 2015 Volkswagen
Group of America, Inc.
All rights reserved. Information contained in this document is based on the latest information available at the time of printing and is subject to the copyright and other
intellectual property rights of Volkswagen
Group of America, Inc., its affiliated companies and its licensors. All rights are reserved to make changes at any time without notice.
No part of this document may be reproduced, stored in a retrieval system, or transmitted in any form or by any means, electronic, mechanical, photocopying, recording, or
otherwise, nor may these materials be modified or reposted to other sites, without the prior expressed written permission of the publisher.
Technical Bulletin
Labor Operation 3) : N280 valve remove and install
(with debris on filter screen found)
87371950 = 20 TU
Labor Operation 3) : A/C compressor remove and
87341970 = 50 TU (1.8/2.0 TFSI)
reinstall
87341955 = 40 TU (2.0 TDI)
Labor Operation 3) : Expansion valve remove and
reinstall
87701970 = 50 TU (1.8/2.0 TFSI)
Labor Operation 3) : Radiator grill remove and
reinstall
66051900 = 20 TU
Labor Operation 3) : Receiver drier replace (nonModine)
87555550 = 30 TU
Labor Operation 3) : Receiver drier replace (Modine)
87555552 = 40 TU
Labor Operation 3) : Air conditioner clean
87012999 = 140 TU
87701955 = 60 TU (2.0 TDI)
Outside Material: A/C Flush Machine Behr filter, Part $4.25 total per A/C System Flush which
No. BA1783400103
accompanies a repair (this amount equals ¼ of the
cost of the A/C flush machine filter)
OR
Outside Material: A/C Flush Machine Bosch
filter,
Part No. 17707-6
$17.88 total per A/C System Flush which
Causal Part:
5Q0260839A
accompanies a repair (this amount equals ¼ of the
cost of the A/C flush machine filter)
Diagnostic Time 4)
GFF Time expenditure
01500000 = 55 TU max.
Road Test
01210002 = 10 TU
01210004 = 10 TU
Technical Diagnosis
01320000 = 20 TU max.
YES
YES
YES
Claim Comment: Input “As per Technical Bulletin 2038368” in comment section of Warranty Claim.
1)
Vehicle may be outside any Warranty in which case this Technical Bulletin is informational only
2)
Code per warranty vendor code policy.
Page 12 of 17
© 2015 Volkswagen
Group of America, Inc.
All rights reserved. Information contained in this document is based on the latest information available at the time of printing and is subject to the copyright and other
intellectual property rights of Volkswagen
Group of America, Inc., its affiliated companies and its licensors. All rights are reserved to make changes at any time without notice.
No part of this document may be reproduced, stored in a retrieval system, or transmitted in any form or by any means, electronic, mechanical, photocopying, recording, or
otherwise, nor may these materials be modified or reposted to other sites, without the prior expressed written permission of the publisher.
Technical Bulletin
3)
Labor Time Units (TUs) are subject to change with ELSA updates.
4)
Documentation required per Warranty Policy Procedures Manual.
Page 13 of 17
© 2015 Volkswagen
Group of America, Inc.
All rights reserved. Information contained in this document is based on the latest information available at the time of printing and is subject to the copyright and other
intellectual property rights of Volkswagen
Group of America, Inc., its affiliated companies and its licensors. All rights are reserved to make changes at any time without notice.
No part of this document may be reproduced, stored in a retrieval system, or transmitted in any form or by any means, electronic, mechanical, photocopying, recording, or
otherwise, nor may these materials be modified or reposted to other sites, without the prior expressed written permission of the publisher.
Technical Bulletin
Required Parts and Tools
Part Description
Part No:
Quantity
N280 Regulating Valve (Sandan)
5Q0260839A
1
-OR—
(if A/C compressor is necessary)
Oil for refrigerant compressor
(Denso)
G 052300A2
0.2 (Max if required)
Air conditioner compressor
(Denso)
5Q0820803F
1
Seal ring
4D0260749B
1
Seal ring
4E0260749B
1
Seal ring
4E0260749A
1
Seal ring
8E0260749C
1
Drier insert with mounting parts
5Q0298403A
1
5Q0820679C
1
5Q0898850A
1
Expansion Valve
(With Compressor replacement
only)
Set of round seals
Page 14 of 17
© 2015 Volkswagen
Group of America, Inc.
All rights reserved. Information contained in this document is based on the latest information available at the time of printing and is subject to the copyright and other
intellectual property rights of Volkswagen
Group of America, Inc., its affiliated companies and its licensors. All rights are reserved to make changes at any time without notice.
No part of this document may be reproduced, stored in a retrieval system, or transmitted in any form or by any means, electronic, mechanical, photocopying, recording, or
otherwise, nor may these materials be modified or reposted to other sites, without the prior expressed written permission of the publisher.
Technical Bulletin
Tool Description
Tool No:
ROB134APF
Robinair A/C Service Unit
VAS 6337/1A
Air Conditioning Flush Tool
Air Conditioning System Flushing Device Filter
Behr - BAI783400103
OR
Page 15 of 17
© 2015 Volkswagen
Group of America, Inc.
All rights reserved. Information contained in this document is based on the latest information available at the time of printing and is subject to the copyright and other
intellectual property rights of Volkswagen
Group of America, Inc., its affiliated companies and its licensors. All rights are reserved to make changes at any time without notice.
No part of this document may be reproduced, stored in a retrieval system, or transmitted in any form or by any means, electronic, mechanical, photocopying, recording, or
otherwise, nor may these materials be modified or reposted to other sites, without the prior expressed written permission of the publisher.
Technical Bulletin
Air Conditioning System Flushing Device Filter
Bosch
– 17707-6
VAS 6338/3
Refrigerant Circuit Adapter 3
VAS 6338/12
Refrigerant Circuit Adapter 12
VAS 6338/38
Refrigerant Circuit Adapter 38
Page 16 of 17
© 2015 Volkswagen
Group of America, Inc.
All rights reserved. Information contained in this document is based on the latest information available at the time of printing and is subject to the copyright and other
intellectual property rights of Volkswagen
Group of America, Inc., its affiliated companies and its licensors. All rights are reserved to make changes at any time without notice.
No part of this document may be reproduced, stored in a retrieval system, or transmitted in any form or by any means, electronic, mechanical, photocopying, recording, or
otherwise, nor may these materials be modified or reposted to other sites, without the prior expressed written permission of the publisher.
Technical Bulletin
Additional Information
All part and service references provided in this Technical Bulletin are subject to change and/or removal.
Always check with your Parts Dept. and Repair Manuals for the latest information.
Page 17 of 17
© 2015 Volkswagen
Group of America, Inc.
All rights reserved. Information contained in this document is based on the latest information available at the time of printing and is subject to the copyright and other
intellectual property rights of Volkswagen
Group of America, Inc., its affiliated companies and its licensors. All rights are reserved to make changes at any time without notice.
No part of this document may be reproduced, stored in a retrieval system, or transmitted in any form or by any means, electronic, mechanical, photocopying, recording, or
otherwise, nor may these materials be modified or reposted to other sites, without the prior expressed written permission of the publisher.
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TSB/Document ID: V871518 2038368
Replacement Service Bulletin Number:
MFR Communication Date: 2015-12-16
MFR Internal Campaign ID/Software Version:
Communication Type: Service Bulletin/Repair Instructions
NHTSA Components: EQUIPMENT:APPLIANCE:AIR CONDITIONER
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