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NHTSA ID Number: 10122143

Manufacturer Communication Number: V231508 2041057

TSB/Document Date: 2017-11-08


Summary

Technical Bulletin (Fuel Rail/System issues): When diagnosing the condition above on a common rail diesel vehicle, if no root cause is found after checking all other components and all GFF diagnostic procedures have been performed, it may be necessary to check for metallic particles in the High Pressure Fuel Pump using this documents service section informs of the procedure


Damage Location
(Depends on Service No.)

--

Use applicable when
indicated in Elsa (L/R)

Touareg, Passat

BPY or BPT 2)

Labor Operation 3) : Fuel System Clean and
Replacement

23744299 = 850 TU (Touareg)

Labor Operation 3) : Fuel System Clean and
Replacement

23744299 = 750 TU (Passat)

Causal Part: High Pressure Fuel Pump

*** 130 755 **

Outside Material: Diesel Fuel

Part Number: FUEL
Diagnostic Time 4)

GFF Time expenditure

01500000 = As required

YES

Road Test

01210004 = 10 TU

YES

Technical Diagnosis

01320000 = As required

YES

Claim Comment: Input “As per Technical Bulletin 2041057” in comment section of Warranty Claim.
1)

Vehicle may be outside any Warranty in which case this Technical Bulletin is informational only

2)

Vendor code BPY or BPT must be recorded from the original High Pressure Fuel Pump.

3)

Labor Time Units (TUs) are subject to change with ELSA updates.

4)

Documentation required per Warranty Policies and Procedures Manual.

Page 12 of 16
© 2015 VolkswageneBay logo Group of America, Inc.
All rights reserved. Information contained in this document is based on the latest information available at the time of printing and is subject to the copyright and other
intellectual property rights of VolkswageneBay logo Group of America, Inc., its affiliated companies and its licensors. All rights are reserved to make changes at any time without notice.
No part of this document may be reproduced, stored in a retrieval system, or transmitted in any form or by any means, electronic, mechanical, photocopying, recording, or
otherwise, nor may these materials be modified or reposted to other sites, without the prior expressed written permission of the publisher.

Technical Bulletin
Required Parts and Tools
Passat
Note:
Part numbers are for reference only; please consult ETKA by VIN for most current information.

Part No:
03L 130 755AA

Part Description

Quantity

High pressure pump

1

03L 130 321Q

Line

1

03L 130 301AR

Line

1

03L 130 301AS

Line

1

03L 130 301AT

Line

1

03L 130 301BA

Line

1

03L 201 360AD

Fuel Line

1

03L 130 235AD

Return line

1

04L 130 216

Plate

2

WHT 004 739

Bolt

2

03L 130 277R

Injector

4

03L 130 089J

Rail

1

N 911 761 01

Bolt

3

N 107 145 01

Bolt

2

WHT 002 494

Bolt

1

N 910 488 04

Bolt

4

N 911 854 01

Bolt

3

038 109 454A

Nut

1
Page 13 of 16

© 2015 VolkswageneBay logo Group of America, Inc.
All rights reserved. Information contained in this document is based on the latest information available at the time of printing and is subject to the copyright and other
intellectual property rights of VolkswageneBay logo Group of America, Inc., its affiliated companies and its licensors. All rights are reserved to make changes at any time without notice.
No part of this document may be reproduced, stored in a retrieval system, or transmitted in any form or by any means, electronic, mechanical, photocopying, recording, or
otherwise, nor may these materials be modified or reposted to other sites, without the prior expressed written permission of the publisher.

Technical Bulletin
WHT 004 739

Bolt

2

7N0 127 400D

Filter

1

561 130 307

Fuel Line

1

561 130 295D

Fuel Line

1

561 130 307B

Fuel Line

1

All torque to yield must be
replaced

All

2009 - 2010 Touareg
Note:
Part numbers are for reference only; please consult ETKA by VIN for most current information.

Part No:
059 130 755 BC

Part Description

Quantity

High pressure pump

1

Filter

1

059 130 216C

Plate

6

059 130 218 Q

Retention Valve

1

059 130 089 AM

Fuel Rail Left

1

059 130 090 AQ

Fuel Rail Right

1

059 130 855HX

Injector

6

059 130 241 CD

Pressure Lines

6

059 130 310 AK

Fuel Line

1

059 130 309 AT

Fuel Line

1

059 130 300 EH

Fuel Line

1

OR
059 130 755 BT
7L6 127 401H

Page 14 of 16
© 2015 VolkswageneBay logo Group of America, Inc.
All rights reserved. Information contained in this document is based on the latest information available at the time of printing and is subject to the copyright and other
intellectual property rights of VolkswageneBay logo Group of America, Inc., its affiliated companies and its licensors. All rights are reserved to make changes at any time without notice.
No part of this document may be reproduced, stored in a retrieval system, or transmitted in any form or by any means, electronic, mechanical, photocopying, recording, or
otherwise, nor may these materials be modified or reposted to other sites, without the prior expressed written permission of the publisher.

Technical Bulletin
059 130 758 J

Pressure Sensor

1

059 130 312 K

Fuel Line

1

7L6 919 715 H

Suction Jet Pump

1

1K0 906 089 C

Auxiliary fuel pump

1

7L6 130 295 AT

Auxiliary fuel pump supply line

1

059 130 300 DF

Fuel line with fuel temperature
sensor

1

In-Tank fuel pump (Sending unit)

1

All torque to yield bolts must be
replaced

All

7L6 919 088 F

2011 - 2012 Touareg
Note:
Part numbers are for reference only; please consult ETKA by VIN for most current information.

Part No:

Part Description

Quantity

059 130 755 BT

High pressure pump

1

7P6 127 401H

Filter

1

Plate

6

059 130 218 AD

Retention Valve

1

059 130 089 AM

Fuel Rail Left

1

059 130 090 BR

Fuel Rail Right

1

059 130 277 AM

Injector

6

059 130 241 CD

Pressure Lines

6

059 130 310 AK

Fuel Line

1

059 130 309 AT

Fuel Line

1

059 130 216C

Page 15 of 16
© 2015 VolkswageneBay logo Group of America, Inc.
All rights reserved. Information contained in this document is based on the latest information available at the time of printing and is subject to the copyright and other
intellectual property rights of VolkswageneBay logo Group of America, Inc., its affiliated companies and its licensors. All rights are reserved to make changes at any time without notice.
No part of this document may be reproduced, stored in a retrieval system, or transmitted in any form or by any means, electronic, mechanical, photocopying, recording, or
otherwise, nor may these materials be modified or reposted to other sites, without the prior expressed written permission of the publisher.

Technical Bulletin
059 130 300 EG

Fuel Line

1

059 130 758 J

Pressure Sensor

1

059 130 312 K

Fuel Line

1

059 130 297S

Fuel Line

1

7P6 919 715 A

Suction Jet Pump

1

Fuel line with fuel temperature
sensor

1

In-Tank fuel pump

1

059 130 300 EG
7P6 919 088 B

All torque to yield bolts must be
replaced

All

Tool Description

Tool No:

Midtronics Battery Tester/Charger

InCharge 940 (INC-940)
or
GRX3000VAS

VAS Fuel Identification Unit

VAS 6774

VAS Diagnostic Tool

VAS 6150/X & VAS 6160/X with
ODIS Service with: current online updates

Additional Information
All part and service references provided in this Technical Bulletin are subject to change and/or removal.
Always check with your Parts Dept. and Repair Manuals for the latest information.

Page 16 of 16
© 2015 VolkswageneBay logo Group of America, Inc.
All rights reserved. Information contained in this document is based on the latest information available at the time of printing and is subject to the copyright and other
intellectual property rights of VolkswageneBay logo Group of America, Inc., its affiliated companies and its licensors. All rights are reserved to make changes at any time without notice.
No part of this document may be reproduced, stored in a retrieval system, or transmitted in any form or by any means, electronic, mechanical, photocopying, recording, or
otherwise, nor may these materials be modified or reposted to other sites, without the prior expressed written permission of the publisher.

12

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TSB/Document ID: V231508 2041057

Replacement Service Bulletin Number:

MFR Communication Date: 2015-12-09

MFR Internal Campaign ID/Software Version:

Communication Type: Service Bulletin/Repair Instructions

NHTSA Components: FUEL SYSTEM, DIESEL

MFR Component System:

MFR Component Subsystem:


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