NHTSA ID Number: 10120330
Manufacturer Communication Number: V011421 2034898
TSB/Document Date: 2017-10-21
Summary
Technical Bulletin (Exhaust Gas Recirculation Flow Insufficient, and Soot Accumulation issues): This document informs of high soot loads prior to regeneration which can cause possible restrictions in the EGR filter. The production solution to this issue was new software being implemented in current production. This document discusses the "Fault Codes" necessary to diagnosis, and potential remedy of the issue. The fault codes for checking warranty coverage for servicing the vehicle are also available.
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TSB/Document ID: V011421 2034898
Replacement Service Bulletin Number:
MFR Communication Date: 2014-09-16
MFR Internal Campaign ID/Software Version:
Communication Type: Service Bulletin/Repair Instructions
NHTSA Components: ENGINE AND ENGINE COOLING:EXHAUST SYSTEM:EMISSION CONTROL:GAS RECIRCULATION VALVE (EGR VALVE)
MFR Component System:
MFR Component Subsystem:
Previous TSB | Next TSB |
Technical Bulletin
Model(s)
Year
Jetta, Jetta
Wagon
2009
Golf
2010-2014
Eng. Code
Trans. Code
VIN Range From
VIN Range To
All
All
All
All
All
All
All
All
All
All
All
All
2.0L TDI
(CBEA)
2.0L TDI
(CJAA)
Jetta Sedan,
Jetta
SportWagen,
Golf Wagon
2010-2014
Beetle, Beetle
Convertible
2013-2014
2.0L TDI
(CJAA)
2.0L TDI
(CJAA)
Condition
01 14 21 September 16, 2014 2034898 Supersedes T.B. V011411 dated April 21, 2014 to update 2009 Jetta
Wagon (1K5) with (CBEA) labor operation in warranty table.
MIL ON, DTC P0401 Exhaust Gas Recirculation Flow Insufficient Stored in ECM Fault Memory, Could be
accompanied with Fault P2463 DPF Soot Accumulation
Technical Background
High soot loads prior to regeneration can cause possible restrictions in the EGR filter.
Production Solution
New software implemented in current production.
Page 1 of 5
© 2014 Volkswagen
Group of America, Inc.
All rights reserved. Information contained in this document is based on the latest information available at the time of printing and is subject to the copyright and other
intellectual property rights of Volkswagen
Group of America, Inc., its affiliated companies and its licensors. All rights are reserved to make changes at any time without notice.
No part of this document may be reproduced, stored in a retrieval system, or transmitted in any form or by any means, electronic, mechanical, photocopying, recording, or
otherwise, nor may these materials be modified or reposted to other sites, without the prior expressed written permission of the publisher.
Technical Bulletin
Service
When diagnosing a vehicle with the fault P0401 perform the following:
• Remove the EGR filter from the DPF and swipe the inside of the exhaust pipe at the EGR filter connection
point using a clean cloth or your finger. See figures 1 and 2 below.
Figure 1
Figure 2
If your finger or the cloth comes out with black soot, replace the DPF & EGR filter together.
If there is no soot on your finger or the cloth, continue with GFF diagnostics, this bulletin does not apply.
Note:
When replacing the DPF for the fault P0401 it is important to replace both the DPF and the EGR filter together, as
soot accumulation in the EGR filter is undesired. It is NOT necessary to replace any other components for this
fault (i.e. NOx Storage Catalyst, Sulfur Catalyst, Exhaust Flap, EGR Cooler), these components should be
reinstalled in the vehicle with the new DPF and EGR filter.
After installing the new DPF and EGR filter, ensure that the ECM has been programmed to the latest version. The
updating of the ECM should be charged to the appropriate UPDATE or Technical Bulletin.
Page 2 of 5
© 2014 Volkswagen
Group of America, Inc.
All rights reserved. Information contained in this document is based on the latest information available at the time of printing and is subject to the copyright and other
intellectual property rights of Volkswagen
Group of America, Inc., its affiliated companies and its licensors. All rights are reserved to make changes at any time without notice.
No part of this document may be reproduced, stored in a retrieval system, or transmitted in any form or by any means, electronic, mechanical, photocopying, recording, or
otherwise, nor may these materials be modified or reposted to other sites, without the prior expressed written permission of the publisher.
Technical Bulletin
Warranty
To determine if this procedure is covered under Warranty, always refer to the Warranty Policies and
1)
Procedures Manual
Model(s)
Year(s)
Jetta, Jetta
Wagon
2009
Golf
2010-2014
Eng. Code(s)
Trans. Code(s)
VIN Range From
VIN Range To
All
All
All
All
All
All
All
All
All
All
All
All
2.0L TDI
(CBEA)
2.0L TDI
(CJAA)
Jetta Sedan,
Jetta
SportWagen,
Golf Wagon
2010-2014
Beetle, Beetle
Convertible
2013-2014
2.0L TDI
(CJAA)
2.0L TDI
(CJAA)
SAGA Coding
Claim Type:
Use applicable Claim Type
Damage
Service Number:
HST
Damage Location
(Depends on Service No.)
--
Use applicable when
indicated in ElsaWeb
(L/R)
Code
2674
0010
Parts Manufacturer
1)
Golf
WWO
Jetta, Jetta SportWagen, Beetle,
Beetle Convertible
3ME
2)
2)
2009 Jetta (CBEA)
3)
26741933 = 290 TU
3)
26745581 = 30 TU
Labor Operation : Remove and Install Particle
Filter (Includes EGR Filter Replacement)
Labor Operation : Exchange components between
original and replacement Particulate Filter
Page 3 of 5
© 2014 Volkswagen
Group of America, Inc.
All rights reserved. Information contained in this document is based on the latest information available at the time of printing and is subject to the copyright and other
intellectual property rights of Volkswagen
Group of America, Inc., its affiliated companies and its licensors. All rights are reserved to make changes at any time without notice.
No part of this document may be reproduced, stored in a retrieval system, or transmitted in any form or by any means, electronic, mechanical, photocopying, recording, or
otherwise, nor may these materials be modified or reposted to other sites, without the prior expressed written permission of the publisher.
Technical Bulletin
Jetta Wagon (CBEA), 2009 Jetta, Jetta Wagon (CJAA)
3)
26741931 = 330 TU
3)
26745581 = 30 TU
Labor Operation : Remove and Install Particle
Filter (Includes EGR Filter Replacement)
Labor Operation : Exchange components between
original and replacement Particulate Filter
2010-2014 Golf
2010-2014 Jetta, Jetta SportWagen (CJAA)
3)
26741931 = 330 TU
3)
26745581 = 30 TU
Labor Operation : Remove and Install Particle
Filter (Includes EGR Filter Replacement)
Labor Operation : Exchange components between
original and replacement Particulate Filter
2013-2014 Beetle (CJAA)
3)
26741933 = 330 TU
3)
26745581 = 30 TU
Labor Operation : Remove and Install Particle
Filter (Includes EGR Filter Replacement)
Labor Operation : Exchange components between
original and replacement Particulate Filter
2013-2014 Beetle Convertible (CJAA)
3)
26741933 = 370 TU
Labor Operation : Exchange components between
original and replacement Particulate Filter
3)
26745581 = 30 TU
Causal Part:
1K0 254 706 LX
Labor Operation : Remove and Install Particle
Filter (Includes EGR Filter Replacement)
Diagnostic Time
GFF Time expenditure
01500000 = 30 TU
Road Test
01210002 = 00 TU
4)
YES
NO
01210004 = 00 TU
Technical Diagnosis
01320000 = 30 TU max.
YES
Claim Comment: Input “As per Technical Bulletin 2034898” in comment section of Warranty Claim.
Page 4 of 5
© 2014 Volkswagen
Group of America, Inc.
All rights reserved. Information contained in this document is based on the latest information available at the time of printing and is subject to the copyright and other
intellectual property rights of Volkswagen
Group of America, Inc., its affiliated companies and its licensors. All rights are reserved to make changes at any time without notice.
No part of this document may be reproduced, stored in a retrieval system, or transmitted in any form or by any means, electronic, mechanical, photocopying, recording, or
otherwise, nor may these materials be modified or reposted to other sites, without the prior expressed written permission of the publisher.
Technical Bulletin
1)
Vehicle may be outside any Warranty in which case this Technical Bulletin is informational only
2)
Code per warranty vendor code policy.
3)
Labor Time Units (TUs) are subject to change with ELSA updates.
4)
Documentation required per Warranty Policies and Procedures Manual.
Required Parts and Tools
No Special Parts required.
Tool Description
Tool No:
Midtronics Battery Tester/Charger
InCharge 940 (INC-940)
or
GRX3000VAS
VAS Diagnostic Tool
VAS 6150/X & VAS 6160/X with
ODIS Service with: current online updates
Additional Information
All part and service references provided in this Technical Bulletin are subject to change and/or removal.
Always check with your Parts Dept. and Repair Manuals for the latest information.
Page 5 of 5
© 2014 Volkswagen
Group of America, Inc.
All rights reserved. Information contained in this document is based on the latest information available at the time of printing and is subject to the copyright and other
intellectual property rights of Volkswagen
Group of America, Inc., its affiliated companies and its licensors. All rights are reserved to make changes at any time without notice.
No part of this document may be reproduced, stored in a retrieval system, or transmitted in any form or by any means, electronic, mechanical, photocopying, recording, or
otherwise, nor may these materials be modified or reposted to other sites, without the prior expressed written permission of the publisher.
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