NHTSA ID Number: 10118586
Manufacturer Communication Number: C1794F
TSB/Document Date: 2017-10-12
Summary
This Campaign is being issued to upgrade certain ISX15
CM2350 High Pressure Fuel Pump Tappets. This field action provides authorization for certified repair locations to replace the brass roller pin tappets in the high pressure fuel pump with new diamond-like coated roller pin tappets. This a revision to a previous communication.
ISX15
CM2350 Fuel Pump Tappet Campaign
Page 1 of 5
Warranty Field Campaign
Campaign Number:
c1794
Revision: F
ISX15
CM2350 Fuel Pump Tappet Campaign
Released Date: 08-Sep2017
Expiration Date (U.S.
and Canada): 01-Dec2017
Expiration Date
(International
): 01-Dec2017
ISX15 CM2350 Fuel Pump Tappet Campaign
Attention
• U.S / Canadian Distr./Branches and Div. Offices (Automotive)
• U.S / Canadian Dealers
This is to revise and replace Campaign 1794-E, dated 30-May-17. This revision is
to:
1. Extend expiration date to 01-Dec-2017.
If additional information is required, please contact your Cummins
Warranty
Operations Group Leader.
Description
This Campaign is being issued to upgrade certain ISX15 CM2350 High Pressure Fuel
Pump Tappets. This field action provides authorization for certified repair locations to
replace the brass roller pin tappets in the high pressure fuel pump with new diamond-like
coated roller pin tappets.
Note : Necessary parts must be on hand before beginning this field action.
Note : This field action provides for retroactive coverage for repairs, including
customer billable repairs, completed by Cummins
authorized repair locations
prior to the release date of this field action. Repairs made on or after 2 June
2015 may be eligible for reimbursement.
https://qsol.cummins.com/qs3/pubsys2/xml/en/campaign/2017/c1794.html
9/22/2017
ISX15
CM2350 Fuel Pump Tappet Campaign
Page 2 of 5
Note : Cummins
North American Dealers attempting to file claims for
retroactive repairs beyond 365 days can email
[email protected] for assistance. Cummins Distributor claims
for retroactive repairs beyond 365 days must be filed to Account Code 61.
Action
In order to qualify for repair under this field action, an engine:
1. will be covered Regardless of coverage status, and
2. must show an OPEN status on QuickServe® Online.
After verifying that the engine meets the above requirements, perform the following
actions:
• 1. Remove and inspect the fuel pump tappets. Please refer to Fuel Pump Head
Procedure 005-227 in Service Manual
4310641. Based on inspection results, follow
the appropriate repair direction outlined below.
◦ If no damage is found:
• 2. Complete installation of new fuel pump tappets. Please refer to Fuel Pump Head
Procedure 005-227 in Service Manual
4310641.
Note : Warning! The tappet guide pins may rotate during the removal of
the tappet. The tappet cannot be correctly installed if the tappet guide pin
is out of position. Please refer to Attachment B for the proper orientation
of the tappet guide pin.
Note : Use care when handling the roller tappet as the diamond-like
coated tappet roller pin can fall out, resulting in damage to either the
tappet roller or the pin. If the tappet roller pin does fall out during
inspection, but the tappet roller and roller pin are not damaged, the roller
pin can be reinserted.
• 3. Mark the fuel pump head forging number with white paint, as illustrated in
Attachment C, to signify completion of this field action.
• 4. File one claim for only the applicable parts and labor listed in this field action.
◦ If the tappets or fuel pump cam are found damaged:
• 2. Refer to TSB140019 for repair direction.
Note : Repairs done in accordance with TSB140019 cannot be filed to
this field action and must be filed to applicable coverage. Per the TSB,
there is a cost effective option to use a fuel pump short block service kit.
• 3. Mark the fuel pump forging number with white paint, as illustrated in Attachment
C, to signify completion of this field action.
https://qsol.cummins.com/qs3/pubsys2/xml/en/campaign/2017/c1794.html
9/22/2017
ISX15
CM2350 Fuel Pump Tappet Campaign
Page 3 of 5
• 4. File two claims:
◦ File one claim to this campaign for only the applicable parts and labor listed in
this field action.
◦ The remainder of the repair cost directed by TSB140019 should be filed to
applicable Coverage, customer billed, or requested through Policy.
Material Disposition
Materials removed as a result of this field action must be scrapped.
Reimbursements
Parts
Note : In accordance with fuel system clean care, sealing washer Part Number
3963988 MUST be replaced regardless of repair path. Please refer to
TSB140159 for information regarding effects of not following clean care
practices and failure to replace sealing washer Part Number 3963988.
The following parts are covered under this field action:
Part Number
Quantity
Description
287251300
1
GSK,PMP (OPTIONAL)
396398800
2
WSH,SNG
396399000
2
WSH,SNG (OPTIONAL)
435913400
2
TPT,PMP (OPTIONAL)
498828000
1
GSK,PMP (OPTIONAL)
Note : SRTs to gain access that are required to complete the repair, that are
sufficiently explained in the claim narrative, may also be claimed on this action.
Labor Using Applicable Access Code and Time
SRT Code
Description
00-400
Steam Clean - Single
Component Repair
00-90X
Administrative time
05-176
Fuel Pump Head Remove and Install
https://qsol.cummins.com/qs3/pubsys2/xml/en/campaign/2017/c1794.html
Time (hrs)
9/22/2017
ISX15 CM2350 Fuel Pump Tappet Campaign
SRT Code
Page 4 of 5
Description
17-138
Power Steering Pump Move for Access
17-162
Power Steering Reservoir
- Move for Access
99-902
FUEL PUMP TAPPET
REMOVE AND REPLACE
(QTY 2)
Time (hrs)
.2 hrs
Travel
Travel is covered under this field action. Towing is not covered under this field action.
Note : Please schedule the Technician's time to maximize the number of units
that can be repaired on a single visit. When filing claims for multiple ESNs,
where travel is required and authorized, travel can be filed to ONLY one (1)
ESN.
Other Claimables
Consumables are covered under this field action.
Claim Instructions
For Cummins
Dealers, claims for this Field Campaign must be filed via RAPIDSERVE™
Web (rsw.cummins.com). For information regarding RAPIDSERVE™ Web, please
reference the "Warranty" tab in QuickServe® Online. If there are additional questions,
please contact your local Cummins
Distributor.
Claim Codes
Description
Code
Account Code:
65
Pay Code:
Distributor = X
Pay Code:
Dealer = D
Pay Code:
International
= I
Failure Code:
WFHASO
Attachments
https://qsol.cummins.com/qs3/pubsys2/xml/en/campaign/2017/c1794.html
9/22/2017
ISX15 CM2350 Fuel Pump Tappet Campaign
Page 5 of 5
Click here to see c1794-s_esn-list.xls
(/service/english/attachments/c1794-s_esn-list.xls)
see c1794_fuel_pump_head_marking_attach-c.pdf
Click here to
(/service/english/attachments/c1794_fuel_pump_head_marking_attach-c.pdf)
here to see c1794_tappet_guide_pin_warning-attach-b.pdf
Click
(/service/english/attachments/c1794_tappet_guide_pin_warning-attach-b.pdf)
Engine Family
Fuel System
ISX, QSX15 ISX15
Design Application
Automotive
Market Application
All
Last Modified: 08-Sep-2017
https://qsol.cummins.com/qs3/pubsys2/xml/en/campaign/2017/c1794.html
9/22/2017
Mark the Fuel Pump Head forging number with a white paint marker after
completing the repair.
Warning! Tappet Guide Pin May Rotate
The tappet guide pin is a floating pin and plug design, as shown in Figure 1 below. The floating
pin has a rectangular end that engages the groove on the tappet. Refer to Figures 2 and 3. The
pin can be rotated by hand. Be certain the pin engages the tappet properly before installing the
fuel pump head.
Figure 1: Tappet guide plug, floating pin, and the tappet roller with guide slot.
(a)
(b)
Figure 2: Bottom view using cut-away cam housing. (a) Tappet guide pin correctly oriented
within the bore. (b) Tappet guide pin incorrectly oriented within the bore.
(a)
(b)
Figure 3: Top view looking down into bore. (a) Tappet guide pin correctly oriented within the
bore. (b) Tappet guide pin incorrectly oriented within the bore.
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If the TSB PDF does not show, download or view it on the NHTSA Website.
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Then Click on Associated Document(s)
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TSB/Document ID: C1794F
Replacement Service Bulletin Number:
MFR Communication Date: 2017-09-08
MFR Internal Campaign ID/Software Version:
Communication Type: Service Bulletin/Repair Instructions
NHTSA Components: FUEL SYSTEM, GASOLINE:DELIVERY:FUEL PUMP
MFR Component System:
MFR Component Subsystem:
Previous TSB | Next TSB |
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